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Model 335 Supplement

 

 

6

 

2.0  External Arc Lamp Power Supply 

NOTE:

 This section applies only to those Model 335 projectors 

that use the external power supply. Projectors with serial numbers 
351100 or higher do not require the external power supply. Refer 
to the Series 300 Service Manual for these units. 

CAUTION!!! 

The external power supply can be placed on its side in the upright 

position or laid flat on its back surface. Working with this power 

supply in the upright position is a personal safety hazard. The 

power supply can tip over and cause physical injury to anyone 

nearby. For this reason, 

the power supply should always be on 

its FLAT SURFACE, not on its side!

 

The External Arc Lamp Power Supply provides the additional 
power necessary to operate the larger 2500 watt Xenon Arc Lamp 
that is used in the Model 335 Projector. The External Arc Lamp 
Power Supply and all required cables are shipped with the Model 
335 Projector. The external power supply operates from a 200-
240 VAC, 30 amp, 50/60 Hz source and can be used with a single 
or three phase power source. 

Power is applied to the unit by a circuit breaker located on one 
side next to a 16 amp, 600 volt fuse that protects the power 
supply. Another circuit breaker (on another side of the power 
supply) applies power to the Xenon Arc Lamp in the projector. 
Two access openings (covered by plastic caps about an inch in 
diameter) are located on the top of the power supply near the 
nameplate. The cap furthest from the nameplate can be removed 
to access the Current Adjust Pot, whenever it is necessary to 
increase the Xenon Lamp current (see the procedure shown 
below under “Brightness Level Checks”). The other access 
opening is not used. 

The smaller power cord, that plugs into the side of the External 
Arc Lamp Power Supply, supplies all the voltages for the projector 
electronics. The larger cable, that plugs into the connector at the 
rear of the projector, provides the power for the 2500 watt Xenon 
Arc Lamp. 

The installation and operation of the External Arc Lamp Power 
Supply consists only of connecting the two power cables to the 
power source and the projector and activating both circuit 
breakers to the ON position. The red lamp near the large circuit 
breaker will light to indicate power on. 

Very little maintenance is required on the External Arc Lamp 
Power Supply. The ventilation inlet and outlet grills should be 
cleaned on a regular basis to insure good air flow. The blower 
motors are permanently lubricated.  

Summary of Contents for 335

Page 1: ...Hughes JVC Technology Corporation 2310 Camino Vida Roble Carlsbad CA 92009 1416 ...

Page 2: ...rights reserved No part of this manual may be reproduced in any form without the express written permission of Hughes JVC Technology Corporation The contents of this Supplement may be revised without prior notice ILA is a trademark of Hughes JVC Technology Corporation This Supplement was produced by Hughes JVC Technology Corporation The Series 300 Projector Warranty provisions are provided in a se...

Page 3: ...le of Contents General Information 4 1 0 Safety Precautions 4 2 0 External Arc Lamp Power Supply 6 3 0 Brightness Level Checks 7 4 0 Electronics Module Removal and Replacement 11 5 0 Lamphouse Ignitor Removal and Replacement 13 ...

Page 4: ...larger 2500 watt Xenon Arc Lamp NOTE Model 335 Projectors with serial numbers 351100 or higher will not require an external power supply The additional current required by the larger arc lamp is supplied by the system power supply itself Refer to the Series 300 Service Manual 3 0 Brightness Level Checks Additional procedures required for adjustments that may be necessary on the arc lamp and extern...

Page 5: ...er to be off with power on WARNING High voltage exists on the Ignitor Board Assembly at the front left of the projector Be careful when reaching over this area when the Arc Lamp is operating Wear proper safety clothing to avoid shock hazard Also wear safety goggles to protect your eyes from Ultraviolet and Infrared exposure CAUTION To avoid possible overheating be sure to allow at least six inches...

Page 6: ...next to a 16 amp 600 volt fuse that protects the power supply Another circuit breaker on another side of the power supply applies power to the Xenon Arc Lamp in the projector Two access openings covered by plastic caps about an inch in diameter are located on the top of the power supply near the nameplate The cap furthest from the nameplate can be removed to access the Current Adjust Pot whenever ...

Page 7: ...ps keep the unit cool Be sure to allow at least six inches of clearance on both sides to prevent overheating of the unit 3 0 Brightness Level Checks If the projector has a low brightness level the items below should be checked and adjusted if necessary WARNING The following procedures require the removal of the projector covers and should be performed by Hughes JVC Certified Maintenance Technician...

Page 8: ...inside the light circle is a uniform oval that is no more than 1 2 inch or no less than 1 4 inch in diameter If the oval looks non uniform or has a flare coming from one side adjust the X Y plates on the back of the lamphouse see Figure 1 Use a standard Phillips screwdriver and loosen the two top screws on the pivot holes and slide the plates on their pivots until the shadow looks uniform While vi...

Page 9: ...the lens closer to the blue dichroic mirror This will increase the center brightness but the roll off may not be acceptable if the barrel is moved too far forward Roll off is the gradual difference in brightness on the screen from the center to the edges NOTE ON ROLL OFF In these illumination optics arc lamp and condensing lens adjustments be careful to maintain proper roll off It is possible to g...

Page 10: ...sitive wire will provide a more accurate reading If this value is low increase it see CAUTION below with the current adjust pot on the External Arc Lamp Power Supply or the System Power Supply refer to the NOTES in Section 4 4 B and 4 5 and Figure 4 4 in the Series 300 Service Manual This adjustment screw is located under a plastic protective cover about an inch in diameter on the top of the Exter...

Page 11: ...rightness level in lumens equals 300 x 11 3300 lumens 4 0 Electronics Module Removal and Replacement The Electronics Module is the entire assembly to the rear of the Arc Lamp and optics assemblies It consists of the System Power Supply High Voltage Power Supply Main PCB Card Cage and CRT Housing Assembly Refer to Figure 2 2 in the Series 300 Operator s Manual the CRT Housing Assembly is next to th...

Page 12: ...e card cage back 10 Remove the two hex screws in the base of the electronics module under the card cage 11 Tilt the card cage forward 12 Remove the electronics module two people by grasping the handles at the rear and the lip under the system power supply in the front When removing be careful not to bump the CRT cooling bellows see Figure 4 8 in the Service Manual The bellows will not be covered u...

Page 13: ... the System Power Supply and unplugging the projector from the AC wall outlet 2 Disconnect the high voltage leads from the Ignitor the two wires shown at the right in Figure 1 NOTE DO NOT REMOVE THE CABLES FROM THE ARC LAMP LEAVE BOTH CABLES ATTACHED TO PREVENT MISALIGNING THE ARC LAMP INTERIOR COMPONENTS 3 Disconnect the fan connector on the left side of the Lamphouse 4 Disconnect the squirrel ca...

Page 14: ...e associated wiring To remove the Ignitor Assembly 1 Turn power off and unplug the projector 2 Remove the front and rear covers 3 Clearly label and remove the four 4 cables connected to the Ignitor Assembly 4 Remove the three 3 hex screws that attach the Ignitor Mounting Board to the projector NOTE The larger washer must be replaced to the hex screw at the left front of the Ignitor Mounting Board ...

Page 15: ...ary by placing a small amount of super glue under them prior to replacing the Ignitor Mounting Board Replace the Ignitor Assembly in reverse order When replacing the cables make sure the negative cables go on first and that the positive cable to the front of the Ignitor Assembly is placed over them otherwise the point where they cross over each other will get in the way of the fan when the front c...

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