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Huge Pump HP 05, User Manual

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HP 05 

PUMP USER’S MANUAL  

 

MODEL HP 05 PUMP  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 3 

 

COMPRESSED AIR DOUBLE DIAPHRAGM  
TRANSFER PUMPS 

 
 
TABLE OF CONTENT 

 
 
 

 

 

METALLIC PUMP’S PERFORMANCE CURVES   

4

 

METALLIC PUMP’S DIMENSIONS   

 

 

5

 

METALLIC PUMP’S PACKAGING   

 

 

6

 

METALLIC PUMP’S SPARE PARTS DRAWINGS   

7

 

METALLIC PUMP’S  SPARE PARTS LIST  

 

8 

PLASTIC PUMP’S PERFORMANCE CURVES 

 

10 

PLASTIC PUMP’S DIMENSIONS    

 

 

11 

PLASTIC PUMP’S PACKAGING 

 

 

 

12 

PLASTIC PUMP’S SPARE PARTS DRAWINGS   

13 

PLASTIC PUMP’S SPARE PARTS LIST 

 

 

14 

DIAPHRAGM MATERIALS   

 

 

 

16 

PRINCIPLE 

OF PUMP OPERATİON 

 

 

17 

INSTALLATION &START UP            

 

17

 

AREAS OF APPLICATION    

 

 

 

19

 

AIR CONNECTION    

 

 

21

 

AIR VALVE LUBRICATION                

 

 

21

 

 

 

 

AIR LINE MOISTURE              

 

 

21

 

AIR INLET AND PRIMING   

 

 

21

 

FREQUENCY OF USE           

 

 

22 

 

TROUBLESHOOTING 

 

 

 

22

 

WARNINGS   

 

 

 

 

23

 

PUMPING HAZARDOUS LIQUIDS   

 

25

 

AIR VALVE ASSEMBLY 

 

 

 

26

 

AIR VALVE MAINTENANCE  

 

 

27

 

PILOT VALVE ASSEMBLY     

 

 

28

 

PILOT VALVE MAINTENANCE 

 

 

29

 

DIAPHRAGM MAINTENANCE 

 

 

30

 

INTERMEDIATE ASSEMBLY MAINTENANCE  

32

 

METALLIC CHECK VALVE MAINTENANCE 

33

 

PLASTIC CHECK VALVE MAINTENANCE  

34 

ADRESS 

 

 

 

 

 

35 

 

 

 

 

Summary of Contents for HP 05

Page 1: ...HP 05 PUMP USER S MANUAL MODEL HP 05 PUMP Page 1 USER MANUAL HP 05 PLASTIC METAL PUMPS ...

Page 2: ...HP 05 PUMP USER S MANUAL MODEL HP 05 PUMP Page 2 HP 05 PUMPS DEVIDED INTO TWO CATEGORIES WHICH ARE METALLIC PUMPS PLASTIC PUMPS ...

Page 3: ...IC PUMP S SPARE PARTS DRAWINGS 13 PLASTIC PUMP S SPARE PARTS LIST 14 DIAPHRAGM MATERIALS 16 PRINCIPLE OF PUMP OPERATİON 17 INSTALLATION START UP 17 AREAS OF APPLICATION 19 AIR CONNECTION 21 AIR VALVE LUBRICATION 21 AIR LINE MOISTURE 21 AIR INLET AND PRIMING 21 FREQUENCY OF USE 22 TROUBLESHOOTING 22 WARNINGS 23 PUMPING HAZARDOUS LIQUIDS 25 AIR VALVE ASSEMBLY 26 AIR VALVE MAINTENANCE 27 PILOT VALVE ...

Page 4: ...ıncı Dakikadaki Litre Kapasitesi lt dk 67 m3 h 50 m3 h 40 m3 h 35 m3 h 20 m3 h 16 m3 h PERFORMANCE CURVES HP 05 3 4 METALLIC PUMP The operation pressure is 0 to 7 bars Operation temperature is between 18 Cand 100 C Suction Discharge 3 4 Max Capacity 150 lpm Max Solid particle permeability 3 mm Max Operation pressure 7 bar Weight 4 8 kg Aluminum Volumetric Capacity LPM Pump Head ...

Page 5: ...HP 05 PUMP USER S MANUAL Page 5 METRIC DIMENSIONS mm Dimensional tolerances 3 mm A B C D E F G H I J K 264 6 169 215 294 155 5 138 5 267 94 109 209 200 ...

Page 6: ...HP 05 PUMP USER S MANUAL Page 6 PACKING DIMENSIONS mm A B C 325 270 381 ...

Page 7: ...HP 05 PUMP USER S MANUAL Page 7 COMPOSİTE PARTS DRAWING OF HP 05 3 4 METALLIC PUMP ...

Page 8: ... 1 10 H050547 Bumper 2 11 H060536 Pin Bushing 2 12 H070533 Cover Air Inlet Assembly 1 13 H080547 Gasket Air Valve 1 14 H090547 Gasket Pilot Valve Front 1 15 H100547 Gasket Pilot Valve Rear 1 16 H120547 O ring Pin 2 17 H130590 Inner Diaphragm Holder 2 18 S070533 OuterDiaphragm Holder 2 19 H140590 Actuator Pin 2 20 H150590 Diaphragm Rod 1 21 H160545 Oil Seal 2 22 H170536 Muffler 1 23 PM6 P Washer M6...

Page 9: ...AL Page9 MATERIAL CODES 30 ALUMINUM 45 NEOPRENE 31 CAST IRON 46 SANTOPRENE 32 STAINLESS STEEL 47 BUNA N 33 POLYPROPYLENE 48 EPDM 34 DELRIN 50 TEFLON 35 PVDF 51 VİTON 36 POLYETHYLENE 70 DIA SPECIAL MATERIAL 38 BRONZE 90 STEEL ...

Page 10: ...ı Dakikadaki Litre Kapasitesi lt dk 67 m3 h 50 m3 h 40 m3 h 35 m3 h 20 m3 h 16 m3 h HP 05 PLASTIC PUMP PERFORMANCE CURVES HP 05 3 4 PLASTIC PUMP The operation pressure is 0 to 7 bars Operation temperature is between 0 Cand 82 C Suction Discharge 3 4 Max Capacity 55lpm Max Solid particle permeability 3 mm Max Operation pressure 7 bar Weight 4 kg PPT Volumetric Capacity LPM Pump Head ...

Page 11: ...HP 05 PUMP USER S MANUAL Page11 METRIC DIMENSIONS mm Dimensional tolerances 3 mm PACKING DIMENSIONS mm A B C D E F G H I J K 261 5 151 5 178 328 113 170 225 5 78 5 93 5 208 5 143 ...

Page 12: ...HP 05 PUMP USER S MANUAL Page12 COMPOSİTE PARTS DRAWING OF HP 05 3 4 PLASTIC PUMP A B C 325 270 380 ...

Page 13: ...HP 05 PUMP USER S MANUAL Page13 ...

Page 14: ...0548 Diaphragm 2 S060550 Diaphragm 2 S060551 Diaphragm 2 8 H030533 Air Valve Repair Kit 1 9 H040533 Pilot Valve Repair Kit 1 10 H050547 Bumper 2 11 H060546 Pin Bushing 2 12 H070533 Cover Air Inlet Assembly 1 13 H080547 Gasket Air Valve 1 14 H090547 Gasket Pilot Valve Front 1 15 H100547 Gasket Pilot Valve Rear 1 16 H120547 O ring Pin 2 17 H130590 Inner Diaphragm Holder 2 18 S070532 Outer Diaphragm ...

Page 15: ...r M8 80 PM8 Washer M8 80 32 KSM8 P Ring Nut Square 8 KSM8 Ring Nut Square 8 MATERIAL CODES 30 ALUMINUM 45 NEOPRENE 31 CAST IRON 46 SANTOPRENE 32 STAINLESS STEEL 47 BUNA N 33 POLYPROPYLENE 48 EPDM 34 DELRIN 50 TEFLON 35 PVDF 51 VİTON 36 POLYETHYLENE 70 DIA SPECIAL MATERIAL 38 BRONZE 90 STEEL ...

Page 16: ...and hydraulic oil 87 C 22 C EPDM It is durable to chemicals It is not durable to oil and solvents It has moderate resistance to the alcohols and ketones 138 C 40 C Teflon It is generally used for heavy chemicals and acids It features good resistance It is suitable for heat transfer at elevated temperatures 100 C 35 C Viton It has very good resistance to acids oils and solvents 175 C 40 C Santopren...

Page 17: ...ntire sequence filling and pumping from alternate chambers Mutual movements that repeatedcontinuouslyensure suction and discharge movements onto the fluids in each chamber Continuously repeated reciprocal motions pump the liquid during entering to andexitingfrom the chambers The flow of the fluid from one chamber to another is regulated by the suction and discharge valves The ball and butterfly va...

Page 18: ...should be installed at the suction port The conditioner will allow the pressure adjustment and lubricating the air direction valve The valve installed downstream the air inlet line the air flow is regulated by the valve operation Special precautions should be observed in the operation of diaphragm pump These precautions will provide the maximum efficiency to thethe pump The pump should be located ...

Page 19: ...ragm pumps can also be used as submerged pump It is necessary to maintain the exhaust port of the pump above the liquid surface with pipe or hose Diaphragm pumps can be used to transfer the fluid in the tank readily by connecting them to the bottom of the tank ...

Page 20: ...ave effective suctions ability and able to transfer allthe fluid in the barrel The diaphragm pumps are able to transfer fluids at 6 meter of deepness Cavitation might obstruct the operation To prevent this the air in the hose between the pump and fluid should be discharged AIR CONNECTION ...

Page 21: ...withproperly lubricated compressed airsupply Proper lubrication requires theuse of an airline lubricator system to deliver one drop of SAE 10 oil for every 10 liters sec of airconsumed by the pump at the operation point For better determination of the mixing ratios see the performance curves provided for the pump AIR LINE MOISTURE Water in the compressed air supply might give rise to problem like ...

Page 22: ...cient SOLUTION There might be several reasons The pump suction and discharge port sizes are not proper In such case the air flow for the pump operation will be insufficient The air flow is less than the required volumetric rate It is likely that the compressor falls short in supplying required air The cross sectional area of the pump at the suction and discharge ports might be contracted Any contr...

Page 23: ...e connection must be tightened to prevent any leakage WARNING Check all capscrews and ring nuts for tightness before operating the pump for the first time WARNING Operate the pump with a conditioner installed at in front of the pump WARNING Lubricate the pump continuously with the conditioner In order to prevent effluent water from the air line in addition to usage of the conditioner discharge the...

Page 24: ...y is long WARNING Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded WARNING Be sure using the gloves and goggles in the pump repair and maintenance works WARNING The air supply should be switched off before any repair or maintenance of the pump Then pump ...

Page 25: ...e pumpedliquid or fumes enter the air end ofthe pump Fumes may dissipate in the ambient air Whenpumping hazardous or toxic materials the exhaust air must be piped to anappropriate area for safe disposal If the material of construction of the pump is compatible to the liquid being pumped the pump can be submerged into the fluid In such case the air exhaust must bepiped above the liquid level The si...

Page 26: ... VALVE ASSEMBLY H030533 8 PART LIST OF AIR VALVE REPAIR KIT Item No Part No Name of Part Qty 8A H550533B Air Valve Body 1 8B H560570 Sleeve and Spool Set 1 8C H570547 O ring 8 8D H580536 Cap 2 8E H500532 Snap ring 2 AIR VALVE MAINTENANCE ...

Page 27: ... the sleeve to see any dirt scratches or other contaminants Remove the sleeve and replace with a new sleeve and spool assembly as necessary Third reassembly of the air valve To do this install one bumper together with its O ring on the one side of the air valve assembly Check O rings of the existing or new or sleeve and spool set replaced as necessary Carefully take the spool out from the sleeve I...

Page 28: ...VALVE ASSEMBLY H040533 9 PART LIST OF PILOT VALVE REPAIR KIT Item No Part No Name of Part Qty 9A H450533B Pilot Valve Body 1 9B H460590 Sleeve 1 9C H470547 O ring sleeve 6 9D H480590 Spool 1 9E H490547 O ring spool 3 9F S124090 Snap ring 1 ...

Page 29: ...e from the valve body Wipe it to remove any dirt Check the sleeve and O ring to see any dirt cut or abrasion Replace O ring and liner if needed Third Installing the pilot valve Generously lubricate outside diameter of the sleeve and o rings Then carefully insert sleeve into valve body During the installation of the sleeve takeCAUTION not to damage O rings Install the snap ring to sleeve Lubricate ...

Page 30: ...eal 2 20 H150590 Diaphragm Rod 1 10 H050547 Bumper 2 17 H130590 Inner Diaphragm Holder 1 7 S060547 Diaphragm 2 18 S070533 OuterDiaphragm Holder 2 Double diaphragms are used for the pump with Teflondiaphragm The rubber diaphragm which installed at the front of the Teflondiaphragm provides supports and extends the service life ...

Page 31: ...emical corrosion Replace the diaphragms as necessary Second Installing diaphragms Insert M16 capscrews onto the outer diaphragm holder and push the diaphragm into the center hole Install the capscrews onto inner diaphragm holder and screw it onto the rod by turning clockwise Hold loose assembly with a vice Screw M16 wrench with a spanner Third Installing diaphragm assembly onto pump Make sure the ...

Page 32: ...ove the air inlet cap and air inlet gasket The pilot valve assembly can now beremoved Second Inspect actuator pins See the assembly drawings Access to the actuator pins can be reached through the opening of the pilot valve assembly Remove the plungers fromthe bushings in each end ofthe cavity Inspect the installed o ring for cuts and or wear Replace the o rings if it s necessary Lubricate O rings ...

Page 33: ...d onto the surfaceof both the external and internal chambers The sphericalsurface of the check balls must seat flush to the surface of the check valveseats for the pump to operate to peak efficiency The damaged or worn out parts should be replaced as necessary Re assemble the parts of the check valves The seat should fit into thecounter bore of the outer chamber Assemble the pump and make necessar...

Page 34: ...he external and internal chambers The sphericalsurface of the check balls must seat flush to the surface of the check valveseats for the pump to operate to peak efficiency The damaged or worn out parts should be replaced as necessary Re assemble the parts of the check valves The seat should fit into thecounter bore of the outer chamber Assemble the pump and make necessary connections The pump is r...

Page 35: ...DRESS GÜNALSAN POMPA ve MAK SAN TİC LTD ŞTİ Adress Maltepe Mah Çifte Havuzlar Cd Ayvalıdere Sok No 6 Davutpaşa Zeytinburnu İstanbul Tel 90 212 613 41 42 Fax 90 212 613 41 49 e mail satis gunalsanpompa com Website www gunalsanpompa com ...

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