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ERT7 and ERT8 Ebbert Rivet Tools (HK1061)

        

                       

 

Always check the simplest possible cause (such as a disconnected 

air hose

) of a malfunction first. Then proceed 

logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts 

for suspected defective parts. Use this troubleshooting information to aid in locating and correcting trouble.

1. 

Tool fails to operate when trigger is pressed.

a. 

Inoperative Power Source. See applicable 

instruction manual.

b.  Damaged trigger assembly.

c  .

2. 

Tool leaks hydraulic fluid.

a.  Defective tool O-rings or loose connections at 

tool.

3. 

Hydraulic couplers leak fluid.

a.  Damaged or worn O-rings in Coupler Body 

Coupler.

4. 

Hydraulic fluid overheats.

a.  Unit not operating properly. See unit’s manual.

5. 

Tool operates erratically and fails to install fastener 

properly.

a. 

Low or erratic hydraulic pressure. Air in system

.

b.  Worn or damaged piston O-ring in tool.

c.  Excessive wear on sliding surfaces of tool parts.

6.  Pintail of fastener fails to break.

a.  Improper tool operation. See No. 5

.

b.  Incorrect fastener size or type.

c.  PULL pressure too low.

7. 

Pulling Head will not release broken pintail.

a.  Pulling Head assembly not correctly installed.

b.  Tool or Pulling Head may need cleaning.

8.  Excessive air leaking from trigger and tool will not 

function.

a.  Green and red air hoses may be switched.

Service Kit

ERT7 and ERT8 

- 300471

This kit is for both tools and should be kept on hand at all times. It contains:

 

P/N  

Part 

 

Qty

.

 

   

P/N  

Part 

 

Qty

.

 500779 

 O-ring 

  

 

   507665 

 Seal 

  

 

2

 500780 

 O-ring 

  

 

   300066 

 Seal 

  

 

2

 500794 

 O-ring 

  

 

   300071 

 Seal 

  

 

1

 

300156  

Back-up Ring    1 

 

 

 

300125  

Bumper  

  1

Kits and Accessories

Troubleshooting

 

 

 

 



 

 

1.   Remove Vacuum Tube Connector Assembly from 

remaining Pulling Head Assembly.

2.  Take remaining pulling head assembly, and remove 

outer sleeve. Install collet, jaws, follower assembly, 

and spring as an assembly onto tool, sliding Follower 

and Spring Assembly into the end of the Piston, 

and screwing the collet onto the piston. Once this is 

complete, slide sleeve over collet, and tighten down 

into end of tool. Tighten the sleeve nut.

3.  Reinstall Vacuum Tube Connector Assembly to 

follower tube protruding from rear of tool. Tighten 

nut.

Attaching Nose Assembly to Tool

Summary of Contents for ERT7

Page 1: ... ERT7 and ERT8 Ebbert Rivet Tools Safety Instructions 3 Specifications 4 Warning Stickers 4 Principle of Operation 5 Preparation for Use 5 Attaching Nose Assembly to Tool 6 Kits and Accessories 6 Troubleshooting 6 Maintenance 7 Disassembly Instructions 8 Assembly Instructions 8 Components Drawings 9 10 ...

Page 2: ...2 ERT7 and ERT8 Ebbert Rivet Tools HK1061 ...

Page 3: ...suitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort in the hands arms ...

Page 4: ...PERATORS TO PREVENT PERSONAL INJURY 590561 590350 Where the following trade names are used in this manual note DEXRON is a registered trademark of General Motors Corporation GLYD Ring is a registered trademark of Trelleborg Sealing Solutions Germany GmbH Loctite is a registered trademark of Henkel Corporation U S A LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co MERCON is a regi...

Page 5: ...el EPS6V or EPS6VL that has been prepared for operation per applicable instruction manual Check incoming pressures and if necessary adjust to the recommended pressures in Specifications of this manual 2 Turn OFF the Ebbert Power Unit and then disconnect the power supply from the unit Connect the tool s hoses to the unit 3 Connect the cable attachment from hose assembly to cylinder base of tool 4 C...

Page 6: ...reak a Improper tool operation See No 5 b Incorrect fastener size or type c PULL pressure too low 7 Pulling Head will not release broken pintail a Pulling Head assembly not correctly installed b Tool or Pulling Head may need cleaning 8 Excessive air leaking from trigger and tool will not function a Green and red air hoses may be switched Service Kit ERT7 and ERT8 300471 This kit is for both tools ...

Page 7: ...regular retailer of these items See Parts List for O ring size AS568 number material durometer For kit parts lists and related information see Kits and Accessories PREVENTIVE MAINTENANCE System Inspection The operating efficiency of the tool is directly related to the performance of the complete system including the tool with pulling head assembly trigger control cord and Power Unit Therefore an e...

Page 8: ...with mineral spirits or similar solvent Inspect for wear damage and replace as necessary Replace all seals of disassembled components Use O rings Quad rings and Back up rings in Service Parts Kit ERT5S7KIT or ERT8KIT Coat O rings seals Back up rings and mating parts with conventional O ring lubricant to ease assembly Assemble tool taking care not to damage O rings seals or Back up rings NOTE Insta...

Page 9: ...66 Seal 2 10 500780 O ring 1 11 300063 Double Piston 1 12 500995 Retaining Ring 2 13 300071 Seal 1 14 300029 End Cap 1 15 506268 Male Connector 1 16 300107 Guard 1 17 300156 Valve Back up Ring 1 18 500779 O ring 1 19 300042 Handle 1 20 300251 Trigger 1 21 500623 Pin 1 22 507660 Bleed Screw 2 23 300064 Screw Bearing Plate 2 24 500064 Socket Head Screw 8 25 300114 Support Loop Assembly 1 26 500061 S...

Page 10: ...Seal 1 14 300029 End Cap 1 15 506268 Male Connector 1 16 300037 Valve Body 1 17 300156 Valve Back up Ring 1 18 500779 O ring 1 19 300105 Handle 1 20 300252 Trigger 1 21 500623 Pin 1 22 507660 Bleed Screw 2 23 300064 Screw Bearing Plate 2 24 500064 Socket Head Screw 8 25 300126 Support Loop Assembly 1 26 500061 Socket Head Screw 4 27 508010 Piston Rod Wiper 1 28 501344 Dowel 1 29 300158 Valve 1 30 ...

Page 11: ...rvice wear or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design op...

Page 12: ...00 São Paulo SP Brazil Tel 55 11 3583 7061 Suzhou Operations 58 Yinsheng Road SIP Suzhou Jiangsu 215126 China Tel 86 512 62863800 8888 Telford Operations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ Tel 44 1952 290011 Fax 44 1952 207701 thisales arconic com Tokyo Operations Japan and Korea 1013 Hibiya U 1 Bldg Uchisaiwai cho 1 1 7 Chiyoda ku Tokyo 100 0011 Japan Tel 81 3 3539 6594 Fax...

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