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Form HK 1039

04-16-2004

I

NSTRUCTION

M

ANUAL

E

BBERT

R

IVET

T

OOL MODELS

ERT1D, ERT2D, ERT4D,

ERT1DL

AND

ERT2DL

1
2
3
...
»

Summary of Contents for ERT1D

Page 1: ...Form HK 1039 04 16 2004 INSTRUCTION MANUAL EBBERT RIVET TOOL MODELS ERT1D ERT2D ERT4D ERT1DL AND ERT2DL ...

Page 2: ......

Page 3: ...cable refer to ANSI Z87 1 1989 6 Disconnect primary power source before doing maintenance on Huck equipment 7 If any equipment shows signs of damage wear or leakage do not connect it to the primary power supply 8 Make sure proper power source is used at all times 9 Never remove any safety guards or pintail deflector 10 Never install a fastener in free air Personal injury from fastener ejecting may...

Page 4: ... SERVICE PROCEDURES DISASSEMBLY 8 REASSEMBLY 9 ERT4D SERVICE PROCEDURES DISASSEMBLY 10 REASSEMBLY 11 RIVET TOOL HANDLE FUNCTION 12 AIR BLEEDING THE RIVET TOOL 12 ASSEMBLY DRAWINGS AND PARTS LISTS 13 16 TROUBLESHOOTING 17 KITS AND ACCESSORIES 18 4 ERT D Series Tooling Alcoa Fastening Systems CONTENTS ...

Page 5: ...ay Valve is shifted directing air pressure through the Blue Air Line into the Pull Stroke Power Booster and through the Red Air Line to the Exhaust Valve of the Return Stroke Power Booster 4 As the Power Boosters air hydraulic pistons advance hydraulic fluid is forced through the black Pull Stroke Hydraulic Line into the tool forcing the tool to retract This delivers the necessary force to install...

Page 6: ...ght ERT1D 2 13 lbs ERT1DL 1 63 lbs Stroke 15 16 Rated Pull Force 2 062 lbs Fastener Sizes 3 32 through 3 16 ERT2D only ERT2D only 1 94 49 2 88 22 2 5 23 132 9 6 31 160 3 2 00 50 8 3 50 88 9 9 16 232 8 7 91 201 0 2 05 52 0 INCHES mm ERT2D ERT2DL Weight ERT2D 2 92 lbs ERT2DL 2 36 lbs Stroke 1 1 32 Rated Pull Force 4 454 lbs Fastener Sizes 1 8 through 1 4 TOOL SPECIFICATIONS Fig 1 Fig 1A ...

Page 7: ...ing Systems 12 67 321 9 9 81 249 1 8 73 221 7 1 37 34 7 2 05 52 0 3 94 100 0 3 50 88 9 2 00 50 8 INCHES mm ERT4D Weight 3 89 lbs Stroke 1 1 32 Rated Pull Force 4 454 lbs Fastener Sizes 1 8 through 1 4 TOOL SPECIFICATIONS CONTINUED Fig 1B ...

Page 8: ...ottom of the Cylinder allowing clearance for the hydraulic inlet port 6 ERT1D Remove the Retaining Ring Piston Forward Stop Piston Seal Retainer and all Seals from the Piston and the Piston Rod Wiper from the Piston Rod Guide ERT2D Remove the Retaining Ring Front Seal Retainer and all Seals from the Piston and the O ring Back up Ring Seal and Piston Rod Wiper from the Piston Rod Guide NOTE Wheneve...

Page 9: ...sitioned reservoir into the tool cylinder until it is level with the front Retaining Ring then disconnect the hydraulic line for installation of remaining com ponents b Optional fill Using the Model 300509 Bleed Pump Assembly you can save time by pumping from the hydraulic connector thru the line filling the tool in the same manner and to the same level as above 5 ERT2D Replace the Front Seal Reta...

Page 10: ... dowel held against the Seal Retainer 6 The Cylinder is now stripped of parts except the Retaining Ring For normal tool service it is not neces sary to remove this Retaining Ring If it is removed when replacing be sure to relocate the retaining ring ears at the bottom of the Cylinder allowing clearance for the hydraulic inlet port 7 Remove the Retaining Ring Piston Seal Retainer and all Seals from...

Page 11: ...ts b Optional fill Using the Model 300509 Bleed Pump Assembly you can save time by pumping from the hydraulic connector thru the line filling the tool in the same manner and to the same level as above 5 Making sure the cutout section will clear the ears of the Retaining Ring slide the Front Seal Retainer down using care to get it positioned straight in the Cylinder The Retainer does not easily sli...

Page 12: ...d inside the handle the handle can be moved into the desired position and locked into that location with the hex ball driver In some operations requiring excessive loads on the handle it is suggested that the clamp block be reversed placing the flat surface into contact with the handle for higher locking force NOTE Make sure the trigger is square to the handle slot and moves freely after tightenin...

Page 13: ...on Forward Stop 1 6 500650 Retaining Ring 1 7 300123 Seal Retainer 1 8 507670 Seal 1 9 507669 Seal 1 10 300012 Cylinder 1 11 500815 O Ring 1 12 300140 End Cap Guide Tube Assy 1 13 505475 Hose Adapter 2 14 300254 Guard 1 15 500776 O Ring 1 16 507552 Spring 1 17 300039 Handle Bracket 1 18 507664 Ball 1 19 300108 Clamp Block 1 20 500064 Socket Head Screw 1 21 300257 Handle 1 22 500774 O Ring 3 23 504...

Page 14: ... Retaining Ring 1 6 500650 Retaining Ring 1 7 300122 Piston Seal Retainer 1 8 507667 Seal 1 9 507668 Seal 1 10 507666 Seal 1 11 300006 Cylinder 1 12 500820 O Ring 1 13 300030 End Cap 1 14 300293 Male Connector 1 15 505475 Hose Adapter 2 16 300254 Guard 1 17 500776 O Ring 1 18 507552 Spring 1 19 300039 Handle Bracket 1 20 507664 Ball 1 21 300257 Handle 1 22 500064 Socket Head Screw 9 23 300108 Clam...

Page 15: ...r 2 16 504551 O Ring 2 17 507976 Back up Ring 1 18 300165 Manifold Block 1 19 300064 Screw Bearing Plate 4 20 500064 Socket Head Screw 8 21 500061 Socket Head Screw 4 22 507660 Bleed Screw 2 1 2 3 4 5 6 7 3 8 9 10 11 12 13 18 2 19 4 14 15 2 16 17 4 Torque screws to 12 15 ft lbs ERT1DL Return Stroke Hose Orange Pull Stroke Hose Black Fig 7 Item Part No Description Qty Item Part No Description Qty 1...

Page 16: ... 300032 Handle 1 4 507666 Seal 2 5 300056 Front Seal Retainer 1 6 507976 Back up Ring 1 7 500820 O Ring 2 8 500948 Retaining Ring 1 9 500650 Retaining Ring 1 10 300122 Piston Seal Retainer 1 11 507667 Seal 1 12 507668 Seal 1 13 300007 Cylinder 1 14 300030 End Cap Guide Tube Assy 1 15 300293 Male Connector 1 16 505475 Hose Adapter 1 17 300059 Seal Plug 1 18 500776 O Ring 1 19 507552 Spring 1 20 507...

Page 17: ... Jumper must be removed in this order only Otherwise Bleed Pump will be pressurized and can cause possi ble damage to Bleed Pump or injury to person nel Air Bleeding Power Unit and Rivet Tool Together PULL STROKE 1 Remove red and green air lines connecting the tool to the power unit from the Power Unit end where they connect to the Manifold 2 Connect Bleed Pump and Bleed Port Hose to the front Ble...

Page 18: ...RT D Series Tooling Alcoa Fastening Systems SERVICE NOTES KITS AND ACCESSORIES Piston Assembly Bullet 300072 Service Kit ERT1D ERT1DL 300477 Service Kit ERT2D ERT2DL 300478 Filler Bleed Pump Assembly 300509 ...

Page 19: ...products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFAC TURED BY THIRD PARTIES HUCK EXPRESSLY DIS CLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDITION DESIGN OPERATION MER CHANTABILITY OR FITNESS FOR USE OF ANY TOOL PART S OR...

Page 20: ...oducts France Operations Clos D Asseville BP4 95450 Us Par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 For the Long Haul A Global Organization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in many of the world s industrial and Aerspace centers where they...

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