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BTT35LS BOBTAIL Installation Tool

Alcoa Fastening Systems

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Summary of Contents for BTT35LS

Page 1: ...04 06 2010 HK1107 INSTRUCTION MANUAL BOBTAIL INSTALLATION SYSTEM BTT35LS BTT35LS ...

Page 2: ...2 BTT35LS BOBTAIL Installation Tool Alcoa Fastening Systems ...

Page 3: ...4 DESCRIPTION AND PRINCIPLE OF OPERATION 5 TOOL SPECIFICATIONS 6 PREPARATION FOR USE 7 OPERATING INSTRUCTIONS 8 WRENCHING UP OF PIPE THREADS 8 MAINTENANCE 9 TOOL ASSEMBLY PARTS LIST 10 TOOL ASSEMBLY DRAWING 11 TROUBLESHOOTING 12 OPTIONAL EQUIPMENT 12 C CONTENTS ONTENTS ...

Page 4: ...ol trigger if power supply is interrupted 12 Tools are not to be used in an explosive environ ment unless specifically designed to do so 13 Never remove any safety guards or pintail deflec tors 14 Ensure deflector or pintail collector is installed and operating prior to use 15 Never install a fastener in free air Personal injury from fastener ejecting may occur 16 Always clear spent pintail out of...

Page 5: ...Model BTT35LS is a Hydraulic Installation Tool that installs and removes BOBTAIL fasteners in limit ed clearance applications This tool design consists of a cylinder housing with two chambers to accommodate two tandem pull pis tons This feature increases pull capacity while main taining optimum centerline to edge clearance and lightweight The tool is intended for use with Huck standard indus trial...

Page 6: ...aulic fluid may also be used and is required to comply with OSHA regulation 1926 302 paragraph d the fluid used in hydraulic power tools shall be fire resistant fluid approved under schedule 30 of the US Bureau of Mines Department of Interior and shall retain its operating characteristics at the most extreme temperatures to which it will be exposed Tool PULL Capacity 35 000 lbs PULL Pressure 8000 ...

Page 7: ...ad full manual before using tool A half hour training session with qualified personnel is recommended before using Huck equipment When operating Huck installation equip ment always wear approved eye protection Be sure there is adequate clearance for the operator s hands before proceeding CAUTION Do not use TEFLON tape on pipe threads Pipe threads may cause tape to shred resulting in tool malfuncti...

Page 8: ...stener WARNING To avoid pinch point never place hand between nose assembly and work piece WARNING Only use com patible equipment with this tool W WRENCHING RENCHING UP UP OF OF P PIPE IPE T THREADS HREADS The following table pertains to 1 8 1 4 and 3 8 NPTF joints in this product All turn counts listed are beyond hand tight Teflon stick or equivalent NOT tape must be used without exception Pipe Th...

Page 9: ...to detect and correct minor troubles At the beginning of each shift day Inspect tool and nose assembly for external dam age Verify that hydraulic hose fittings couplings and electrical connections are secure Inspect hydraulic hoses for damage and deteriora tion Do not use hoses to carry tool Replace hoses if damaged Observe tool hoses and hydraulic unit during oper ation to detect abnormal heating...

Page 10: ... 1 4d Back up Ring 501112 2 5 Sleeve 125904 1 6 Retaining Ring 507474 2 7 Locator Button 125902 2 8 Shield 128959 1 9 Locking Screw 119016 1 10 Screw 501269 4 11 Handle Assembly 122628 1 11a Handle 122278 1 11b Trigger Cord Assembly 119812 2 1 11b1 Trigger Switch Assembly 120361 1 11b2 Strain Relief 505344 1 11b3 Washer 506185 1 11b4 Male Connector 110686 1 11b5 Cord n a 1 12 High Pressure Hose 11...

Page 11: ...11 BTT35LS BOBTAIL Installation Tool Alcoa Fastening Systems 2b 1a 1b 1c 1d 2 2a 2d 2c 3a 2f 2e 3d 2 3c 6 2 5 7 2 9 4c 4d 2 4b 4a 8 11a 17 10 13 2 14 15 12 16 11b1 11b3 11b2 11b4 11b5 Figure 5 ...

Page 12: ...to install fastener properly a Low or erratic hydraulic pressure Air in system b Damaged or worn piston o ring in tool c Excessive wear on sliding surfaces of tool parts 7 Pull grooves on fastener pintail stripped during PULL stroke a Operator not sliding anvil completely onto fas tener pintail b Incorrect fastener grip c Worn or damaged jaw segments d Metal particles in jaw grooves e Excessive sh...

Page 13: ... period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANU FACTURED BY HUCK HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDI TION DESIGN OPERATION MER...

Page 14: ...anization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in many of the world s Industrial and Aerospace centers where they provide a ready source of AFS fasteners installation tools tool parts and application assistance For The Long Haul The Future of Fasteni...

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