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968 series Powerig ®  

(HK1126) 

Alcoa Fastening Systems

9

GOOD PRACTICES

The introduction of foreign material into the hydraulic
system will result in poor performance and repair
downtime. To avoid this, observe the following good
practices:

1. When filling reservoir with hydraulic fluid, clean

area around filler cap before removing. Always filter
hydraulic fluid using a 10-15 micron filter before
adding to powerig.

2. Use clean funnel with filter.
3. Do not let hose fittings or couplings lie, or drag on

floor.

4. Wipe off couplings before connecting them.
5. Periodically, drain and clean reservoir and fill with

clean fluid.

REGULAR USE

Before using Hydraulic Unit:

1. Check hydraulic fluid level in reservoir and add fluid

as required.

2. Inspect hoses for damage and replace as required.
3. Check entire system for leaks and repair as needed

M

M

AINTENANCE

AINTENANCE

LUBRICATION OF THE AIR-DRIVEN MOTOR

If the pump is operated on a continuous duty cycle
or at maximum speed for an exteded period, an
automatic air line oiler is recommended. Install the
oiler in the air inlet line as close to the pumping unit
as possible. Adjust the oiler to feed 1-3 drops of
SAE #10 oil per minute (one drop for every 50-75
CFM of air) into the system.

HYDRAULIC FLUID LEVEL

Check the oil level in the reservoir after each 10
hours of use. Proper oil level is to top of sight
glass.

ADDING OIL TO THE RESERVOIR

Use only recommended hydraulic fluid. Disconnect
power supply when adding oil to the reservoir.
Clean the entire area around the filler plug before
removing the filler plug. Use a clean funnel with fil-
ter when adding oil. 

MAINTENANCE CLEANING

Keep the outer surface of the pump, all hose con-
nections and any equipment hooked up to the
pump as free of dirt and oil as possible. The
breather hole in the filler cap must be kept clean
and unobstructed at all times. All unused couplers
are to be sealed with thread protectors. Change oil
as recommended. 

P

P

REVENTIVE

REVENTIVE

 M

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AINTENANCE

AINTENANCE

Summary of Contents for Alcoa POWERIG 968

Page 1: ...July 15 2014 HK1126 INSTRUCTION MANUAL M MODELS ODELS 968 968D 968 968D POWERIG HYDRAULIC UNIT 968 968D...

Page 2: ...nts for fluid power systems their com ponents Pneumatics EN ISO 13849 1 2008 Safety related parts of control systems Part 1 EN ISO 13849 2 2008 Safety related parts of control systems Part 2 EN ISO 14...

Page 3: ...ems 3 C CONTENTS ONTENTS SAFETY 4 PRINCIPLE OF OPERATION 5 DESCRIPTION 5 SPECIFICATIONS 6 OPTIONAL EQUIPMENT 6 ADDITIONAL SAFETY PRECAUTIONS 7 OPERATING INSTRUCTIONS 7 TOOL TO POWERIG SETUP 8 MAINTENA...

Page 4: ...ten er ejecting may occur 17 Where applicable always clear spent pintail out of nose assembly before installing the next fastener 18 There is possibility of forcible ejection of pintails or spent man...

Page 5: ...kPa and return pressure valve is set at 2700 3300 psi 15200 16500 kPa Pressures are adjustable to match Huck installa tion tool being used See applicable installation tool manual Hydraulic fluid is st...

Page 6: ...tools shall be fire resistant fluid approved under schedule 30 of the US Bureau of Mines Department of Interior and shall retain its operating characteristics at the most extreme temperatures to whic...

Page 7: ...in place on Filler Breather Cap before installing 2 Fill reservoir with hydraulic fluid approximately 2 quarts 1 9 liters until the fluid level is within one inch of the top of the reservoir 3 Use a...

Page 8: ...G Only use compatible equip ment with this Powerig WARNING To prevent tripping hazard suspend tools and route hoses off of floors WARNINGS Read full manual before using tool A half hour training sessi...

Page 9: ...TOR If the pump is operated on a continuous duty cycle or at maximum speed for an exteded period an automatic air line oiler is recommended Install the oiler in the air inlet line as close to the pump...

Page 10: ...41 1 3 Motor Base Gasket 130142 2 4 Air Motor 130143 1 5 Motor Shaft Coupling 130145 1 6 Drain 130146 1 7 Plug Fitting 508485 1 8 Nut 506457 1 9 O Ring 508486 1 10 Muffler 508487 1 11 Sight Gauge 5084...

Page 11: ...3 1 26 Straight Fitting 508494 1 27 Male Fitting 508495 1 28 Straight Fitting 508496 1 29 Tee Fitting 508497 1 30 Plug Fitting 508498 1 31 Straight Fitting 508499 1 32 Quick Coupler 508500 1 33 Pull H...

Page 12: ...e Low hydraulic fluid level in reservoir f Hydraulic fluid viscosity too heavy to pick up prime g Clogged suction screen h Defective hydraulic pump i Defective spool valve assembly j Installation tool...

Page 13: ...day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANU FACTURED...

Page 14: ...nization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in m...

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