Huck ALCOA 12142 Instruction Manual Download Page 6

6

12142 Hydraulic Installation Tool (HK638) 

Alcoa Fastening Systems & Rings

D

esCrIptIon

MAX OPERATING TEMP:

 125° F 

(51.7° C)

MAX FLOW RATE:

 2 gpm 

(7.6 l/m)

WEIGHT:

 60 lbs

 (27.2 kg)

STROKE:

 2.25 in.

 (5.7 cm)

MAX INLET (PULL) PRESSURE:

 8400 psi

 (579.18 bar)

MAX RETURN PRESSURE:

 3200 psi

 (220.6 bar)

PULL CAPACITY:

  

114,300 lbs @ 8400 psi 

(508.4 kN @ 579.18 bar)

POWER SOURCE:

 HUCK Powerig

®

 Hydraulic Unit

HOSE KITS:

 

Use only genuine HUCK Hose Kits rated @ 

10,000 psi

 (689.5 bar)

 working pressure.

HYDRAULIC FLUID:

 

Hydraulic fluid shall meet DEXRON

®

 III, 

DEXRON VI, MERCON

®

, Allison C-4 or equivalent Automatic 

Transmission Fluid (

ATF

) specifications. Fire-resistant fluid 

may be used if it is an ester-based fluid such as Quintolubric

®

 

HFD or equivalent. Water-based fluid shall NOT be used as 

serious damage to equipment will occur.

DEXRON

 is a registered trademark of General Motors Corp.

MERCON

 is a registered trademark of Ford Motor Corp.

Quintolubric

 is a registered trademark of Quaker Chemical Corp.

The HUCK 

12142

 Hydraulic Installation Tool installs 

1-38” HUCKBOLT

®

 Fasteners. This compact, inline 

tools is designed to install fasteners in limited-clearance 

areas.
The tool operates on 8400 psi 

(579 BAR

) PULL and 

3200 psi (

220 BAR

) RETURN pressures as supplied 

by Huck POWERIG

®

 Hydraulic Units, models 913, 918, 

and 940—or an equivalent hydraulic unit.

The nose assembly is part of the tool.
Basic sub-assemblies are a Cylinder Assembly, 

Piston Anvil Assembly, Collet/Jaws Assembly, and an 

Unloading Valve (to relieve hydraulic pressure at end of 

PULL stroke). The tool is complete with hydraulic hoses, 

couplings, and an electric trigger control assembly.

s

peCIfICatIons

INCHES

(cm)

Ø

9.53

(24.2)

5.71

(14.5)

4.99

(12.7)

Ø

6.55

(16.6)

3.88

(9.8)

3.41

(8.6)

inches 

(cm)

Summary of Contents for ALCOA 12142

Page 1: ...August 14 2015 HK638 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories Instruction Manual 12142 Hydraulic Installation Tool...

Page 2: ...2 12142 Hydraulic Installation Tool HK638 Alcoa Fastening Systems Rings...

Page 3: ...ructions 4 5 Description 6 Specifications 6 Principle of Operation 7 Hydraulic Couplings 7 Sticker Locations 7 Preparation for Use 8 Operating Instructions 9 Maintenance 10 Disassembly 11 Assembly 11...

Page 4: ...downtime and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods sho...

Page 5: ...2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as req...

Page 6: ...serious damage to equipment will occur DEXRON is a registered trademark of General Motors Corp MERCON is a registered trademark of Ford Motor Corp Quintolubric is a registered trademark of Quaker Chem...

Page 7: ...g the PULL pressure to flow back to the Powerig tank WARNING HUCK recommends that only a HUCK Powerig be used to power Huck tools Only use the Powerig as indicated in its instruction manual Hydraulic...

Page 8: ...session with qualified personnel is recommended before using HUCK equipment When operating Huck equipment always wear approved eye and hearing protection Be sure there is adequate clearance for the o...

Page 9: ...operate the trigger to recycle the tool until the pintail breaks and the tool is released from the fastener 4 Release the trigger the tool performs its RETURN stroke the pressure is redirected the pis...

Page 10: ...efining Co PREVENTIVE MAINTENANCE Operating efficiency of the tool is directly related to performance of complete system including tool nose assembly hydraulic hoses control trigger assembly and the P...

Page 11: ...ent on O rings back up rings and mating components for ease of assembly Assemble Tool taking care not to damage either O rings or back up rings 1 Assemble Release and Ejector Kit with Loctite adhesive...

Page 12: ...wn 111927 Spacer 2 505051 O Ring 505052 Back up Ring 504677 O Ring 505053 Back up Ring 2 505050 O Ring 505094 Back up Ring 112584 Handle Carrier Assy 111925 Unloading Dump Valve Cylinder Assembly1 126...

Page 13: ...Inc Loctite is a registered trademark of Henkel Corporation U S A SUPER O LUBE is a registered trademark of Parker Hannifin Corp LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co Cyli...

Page 14: ...ar on or scoring of sliding surfaces of tool parts e Excessive wear of unloading valve 7 Pull grooves on fastener pintail stripped during PULL stroke a Operator not sliding anvil completely onto faste...

Page 15: ...for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES N...

Page 16: ...cturer of fastening systems and rings including specialty fasteners fluid fittings assembly components installation systems and seamless rings for aerospace and industrial applications Headquartered i...

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