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1. CHEMICAL PRODUCT/COMPANY IDENTIFICATION
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HYDROCLEAR(R) DEXRON(R) III/MERCON(R) Automatic Transmission Fluid

MSDS Code: ATFC0089 Revised: 14-Mar-2000

"HYDROCLEAR" is a registered trademark of Conoco.
"DEXRON" is a registered trademark of General Motors Corp.
"MERCON" is a registered trademark of Ford Motor Company.

Product Use: Automatic Transmission Fluid
Conoco Blend Code: 46682

MANUFACTURER/DISTRIBUTOR
Conoco Inc.
P.O. Box 2197
Houston, TX 77252
PHONE NUMBERS
Product Information: 1-281-293-5550
Transport Emergency: CHEMTREC 1-800-424-9300 (U.S. & Canada)
703-527-3887 (elsewhere; call collect)
Medical Emergency: 1-800-441-3637

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2. COMPOSITION/INFORMATION ON INGREDIENTS
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COMPONENTS %
Base oils >85
Proprietary additives <15

If oil mist is generated, exposure limits apply (see Section 8).

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3. HAZARDS IDENTIFICATION
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--- EMERGENCY OVERVIEW ---
APPEARANCE / ODOR
Red liquid / mild petroleum hydrocarbon odor.

OSHA REGULATORY STATUS
This material is classified as nonhazardous under OSHA Regulations.

HMIS RATING
Health: 1; Flammability: 1; Reactivity: 0
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Potential Health Effects
Primary Route of Entry: Skin
The product, as with many petroleum products, may cause minor skin, eye, and
lung irritation, but good hygienic practices can minimize these effects.

Normal use of this product does not result in generation of an oil mist. However if
an oil mist is generated, overexposure can cause minor and reversible irritation to
the eyes, skin, and especially the lungs. Proper personal protective equipment
and sufficient ventilation can provide adequate protection.

Carcinogenicity Information
None of the components present in this material at concentrations equal to or
greater than 0.1% are listed by IARC, NTP, OSHA or ACGIH as a carcinogen.

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4. FIRST AID MEASURES
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INHALATION
If inhaled, remove to fresh air. If not breathing, give artificial respiration. If
breathing is difficult, give oxygen. Call a physician.

SKIN CONTACT
Wash skin thoroughly with soap and water. If irritation develops and persists,
consult a physician.

EYE CONTACT
In case of contact, immediately flush eyes with plenty of water for at least 15
minutes. Call a physician.

INGESTION
Material poses an aspiration hazard. If swallowed, do not induce vomiting.
Immediately give 2 glasses of water. Never give anything by mouth to an
unconscious person. Call a physician.
If vomiting occurs naturally, have victim lean forward to reduce the risk of
aspiration.

Notes to Physicians
Activated charcoal mixture may be administered. To prepare activated charcoal
mixture, suspend 50 grams activated charcoal in 400 mL water and mix
thoroughly. Administer 5 mL/kg, or 350 mL for an average adult.

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5. FIRE FIGHTING MEASURES
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Flammable Properties
Flash Point (typical): 370 F (188 C)
Flash Point (minimum): 351 F (177 C)
Method: COC

NFPA Classification: Class IIIB Combustible Liquid.
NFPA Rating: Health 0; Flammability 1; Reactivity 0

Extinguishing Media
Water Spray, Foam, Dry Chemical, CO2.

Fire Fighting Instructions
Water or foam may cause frothing. Use water to keep fire-exposed containers
cool. Water may be used to flush spills away from exposures.

Products of combustion may contain carbon monoxide, carbon dioxide, and other
toxic materials. Do not enter enclosed or confined space without proper protective
equipment including respiratory protection. 

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6. ACCIDENTAL RELEASE MEASURES
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Safeguards (Personnel)
NOTE: Review FIRE FIGHTING MEASURES and HANDLING (PERSONNEL)
sections
before proceeding with clean-up. Use appropriate PERSONAL PROTECTIVE
EQUIPMENT during clean-up.

Remove source of heat, sparks, and flame.

Initial Containment
Dike spill. Prevent material from entering sewers, waterways, or low areas.

Spill Clean Up
Recover free liquid for reuse or reclamation. Soak up with sawdust, sand, oil dry
or other absorbent material.

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7. HANDLING AND STORAGE
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Handling (Personnel)
Avoid breathing vapors or mist. Avoid contact with eyes. Avoid prolonged or
repeated contact with skin. Wash thoroughly after handling. Wash contaminated
clothing prior to reuse.

Handling (Physical Aspects)
Close container after each use. Do not pressurize, cut, weld, braze, solder, grind,
or drill on or near full or empty container.  Empty container retains residue (liquid
and/or vapor) and may
explode in heat of a fire.

Storage
Store in accordance with National Fire Protection Association recommendations.
Store in a cool, dry place. Store away from heat, sparks and flames, oxidizers.
Close container after each use.

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8. EXPOSURE CONTROLS/PERSONAL PROTECTION
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Engineering Controls
VENTILATION
Normal shop ventilation.

Personal Protective Equipment
RESPIRATORY PROTECTION
None normally required except in emergencies or when conditions cause
excessive airborne levels of mists or vapors. Select appropriate NIOSH-approved
respiratory protective equipment when exposed to sprays or mists. Proper
respirator selection should be determined by adequately trained personnel and
based on the contaminant(s), the degree of potential exposure, and  published
respirator protection factors.

PROTECTIVE GLOVES
Should be worn when the potential exists for prolonged or repeated skin contact.
NBR or neoprene recommended. 

EYE PROTECTION
Safety glasses with side shields.

OTHER PROTECTIVE EQUIPMENT
Coveralls with long sleeves if splashing is probable.

Summary of Contents for 244 series

Page 1: ...244OS PNEUDRAULIC INSTALLATION TOOL Huck International Inc 1998 Patent Pending HK 989 Rev 04 30 2002 HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FAS...

Page 2: ...e August 1998 2 Huck Model 244 244OS Sound Power Level The sound level of the 244 244OS tool cycling without fastener is Sound Exposure Level SEL 74 3 dB A Peak Value 94 2 dB C The noise of the fasten...

Page 3: ...PERATION 7 PREPARATION FOR USE 8 SERVICING THE TOOL GENERAL DAILY WEEKLY 8 DISASSEMBLY 9 11 ASSEMBLY 11 13 FILL AND BLEED 13 15 ASSEMBLY DRAWING PARTS LIST 244 16 17 ASSEMBLY DRAWING PARTS LIST 244OS...

Page 4: ...2 61 6 890 175 00 3 636 92 35 4 105 104 3 4 760 120 90 12 920 328 20 945 24 00 1 890 48 00 10 Stroke 562 in Weight 5 lbs 11oz Air Pressure 90 100 psi Capacity 4606 lbs 90 psi Speed Cycles 30 per minut...

Page 5: ...05 103 30 3 725 94 60 1 780 45 21 10 3 886 98 70 4 497 114 21 4 625 117 50 3 636 92 35 1 890 48 00 Stroke Adjustable 0 500 in Weight 5 lbs 11oz Air Pressure 90 100 psi Capacity 4606 lbs 90 psi Speed C...

Page 6: ...g Huck installation equipment always wear approved eye protection Where applicable refer to ANSI Z87 1 1989 5 Disconnect primary power source before doing maintenance on Huck equipment 6 If any equipm...

Page 7: ...zed fluid is forced into head which moves the pull piston back The attached nose assembly moves with the pull piston spindle to start fastener installation When fastener installation is completed the...

Page 8: ...SE GENERAL 1 The efficiency and life of any tool depends upon proper maintenance Regular inspection and correction of minor problems will keep tool operating efficiently and prevent downtime The tool...

Page 9: ...2 hex key Carefully lift Head straight up from Handle 1 remove Pull Gland Assembly 29 and Return Gland Assembly 25 from separated head and handle assemblies Fig1 5 Unscrew Plug 85 of return Pressure R...

Page 10: ...om Throttle Arm 68 and pull Cable Assembly 2 out of Handle 1 Fig 3 15 Remove Pivot Screw 64 and Lever Guard 94 from Throttle Arm 68 Remove Throttle Arm Pull Throttle Valve 67 out of cylinder Remove Sp...

Page 11: ...33 with O ring 35 and Back up rings 36 in place in handle Press in from bottom of handle taking care not to damage seals Fig 4 Must be pressed in from bottom of handle to avoid Damaging seals 2 Place...

Page 12: ...w 64 through Throttle Arm Tighten with 5 32 hex key 10 Install Swivel Assembly 86 in Cylinder Assembly 51 Fig 9 11 If Air Hose 115436 was removed reinstall in swivel assembly 12 If Seat Assembly 80 is...

Page 13: ...fill tool only when red line on plunger drops below the red line on the reservoir housing or when tool is rebuilt REFILL AUTOMATIC TRANSMISSION FLUID DEXRON III OR EQUIVALENT Step 1 Screw Fill Tool P...

Page 14: ...servoir by placing a few drops of oil in hole and waiting for air bubbles to escape Push a pin or a scribe into hole to check for trapped air bubbles Replace plug Step 12 Unlock the fill tool and cycl...

Page 15: ...BLEED BOTTLE HERE 85 Model 244OS LOCKNUT 92 PISTON STOP 89 Model 244 RED LINE INDICATOR 124090 STALL NUT RETAINING NUT 40 FILL TOOL 112465 IN LOCK OUT POSITION FILL TOOL 112465 1 IN LOCK OUT POSITION...

Page 16: ...42 41 33 38 37 36 35 34 29 32 31 27 28 30 25 28 27 26 70 65 66 67 68 69 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 41 40 39 33 29 25 24 22 21 20 19 18 17 16 15 C C A A SECTION C C GLAND ASSEMBLY RET...

Page 17: ...25557 Gland Assembly 1 42 126312 Gland O ring Assembly 1 43 506611 Polyseal 1 44 123904 Spacer 1 45 505939 Retaining Ring 1 46 500812 O Ring 1 47 48 501074 Quad Ring 1 49 500786 O Ring 1 50 505496 Tim...

Page 18: ...2 1 64 63 51 50 40 39 33 29 25 24 70 71 72 73 39 40 74 75 15 13 14 12 11 9 16 17 18 19 21 B B SECTION A A SECTION B B 33 PISTON ASSEMBLY 41 GLAND ASSEMBLY 29 PULL GLAND ASSEMBLY 25 RETURN GLAND ASSEMB...

Page 19: ...Retaining Ring 1 46 500812 O Ring 1 47 48 501074 Quad Ring 1 49 500786 O Ring 1 50 505496 Timing Pin 1 51 125560 Cylinder Assembly 1 52 501456 Quad Ring 1 53 500869 O Ring 1 54 125724 1 Gasket 1 55 5...

Page 20: ...approximately equal to 247 inches 2 Cycle tool and hold piston back by keeping the trigger depressed Measure distance B as above 3 STROKE A B 4 Adjust Piston Stop 89 clockwise to reduce dimension B d...

Page 21: ...nsert a 3 16 hexagonal T Wrench through Piston Stop 89 until it engages the internal hex in Hydraulic Piston 18 3 Thread the nose assembly onto the tool until it bottoms out Then back it off half to o...

Page 22: ...inspect Seat Assembly 80 O ring 27 Back up Rings 28 Steel Ball 81 and Valve Spring 84 Replace if necessary c Worn or damaged Piston Assembly 33 Inspect O ring 35 O ring 38 and Back up Rings 36 Replace...

Page 23: ...xture suspend 50 grams activated charcoal in 400 mL water and mix thoroughly Administer 5 mL kg or 350 mL for an average adult 5 FIRE FIGHTING MEASURES Flammable Properties Flash Point typical 370 F 1...

Page 24: ...ire No Reactivity No Pressure No SARA TITLE III 313 This material is not known to contain any chemical s at a level of 1 0 or greater 0 1 for carcinogens on the list of Toxic Chemicals and subject to...

Page 25: ...d above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MA...

Page 26: ...30 8200 FAX 310 830 1436 Huck International Inc Industrial Fastener Division PO Box 8117 8001 Imperial Drive Waco TX 76714 8117 800 388 4825 254 776 2000 FAX 254 751 5259 Huck International Inc Instal...

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