Huck 2012 Series Instruction Manual Download | Manualshive

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03-07-2013

HK969

I

NSTRUCTION

M

ANUAL

2012

A

LL

M

ODELS

P

NEUDRAULIC

I

NSTALLATION

T

OOL

1
2
3
...
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Summary of Contents for 2012 Series

Page 1: ...03 07 2013 HK969 INSTRUCTION MANUAL 2012 ALL MODELS PNEUDRAULIC INSTALLATION TOOL...

Page 2: ...2012 series Tooling HK969 Alcoa Fastening Systems 2...

Page 3: ...ium strength blue threadlocker is designed for locking and sealing threaded components It can be applied smoothly and will now be the HUCK recommended standard for these applications For best results...

Page 4: ...This page is intentionally blank...

Page 5: ...5 SPECIFICATIONS 5 6 PRINCIPLE OF OPERATION 7 PREPARATION FOR USE 8 OPERATING INSTRUCTIONS 8 MAINTENANCE 9 DISASSEMBLY 10 11 ASSEMBLY 12 FILL AND BLEED PROCEDURE 13 14 HOW TO MEASURE STROKE 15 TOOL A...

Page 6: ...stures as it is likely for these not to allow counteract ing of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Bewa...

Page 7: ...ston return stroke is spring actuated POWER SOURCE 90psi MAX shop air HOSE KITS Use only genuine HUCK Hose Kits rated 10 000 psi working pressure HYDRAULIC FLUID ATF meeting DEXRON III DEXRON IV MERCO...

Page 8: ...12 series Tooling HK969 Alcoa Fastening Systems 6 S SPECIFICATIONS PECIFICATIONS continued 8 77 222 9 9 53 242 10 29 261 3 2012V 2012B 2012 4 88 124 12 305 10 3 41 86 6 79 20 1 10 27 9 2012 2012B 2012...

Page 9: ...nter of the Throttle Valve and out the bottom of the tool through the Muffler As the Hydraulic Piston Rod moves upward a column of fluid is forced into the tool head which moves the PULL Piston rearwa...

Page 10: ...y must be held against work and at right angles to it Depress Trigger and hold it depressed until Fastener is installed and Pintail breaks Release Trigger WARNING As applicable do not use without defl...

Page 11: ...400 TRUARC pliers 502866 used on N5100 l00 retaining ring TOOL MAINTENANCE The 2012 series require a minimum amount of mainte nance Regular inspection and correction of minor prob lems will keep the t...

Page 12: ...ning Ring from Gland Pull out Spacer and Polyseal 12 Lift Cylinder from Handle head 13 Turn Handle head over and drain fluid into contain er Discard fluid 14 Pull Throttle Valve out of Cylinder Note S...

Page 13: ...n with parallel punch Remove dowel pin to discon nect cable from trigger 1 Remove Vacuum Tube from Cylinder 2012V only 2 Place handle head securely in vise Use 0100 TRUARC pliers 502857 to remove reta...

Page 14: ...d push Dowel Pin through holes in trigger and cable assembly Position assembled trigger in handle and drive Pin through holes in handle and trig ger 12 Hold handle head in vise with lower end pointing...

Page 15: ...ger is released pull piston returns to idle position full forward Disconnect tool from air line 7 Lay tool on its side Remove fill bottle Top off fluid in fill port Install bleed plug and tighten 8 Co...

Page 16: ...ool on its side Remove fill bottle Top off fluid in fillport Install bleed plug and tighten with screwdriver 10 Connect air line to tool There is a choice of two procedures for measuring the stroke Wi...

Page 17: ...topping off instructions Fig 6 Fig 5 1 Disconnect tool from airline and remove nose from tool 2 Reconnect tool to airline Cycle tool and hold trigger depressed This keeps pis ton fully to the rear an...

Page 18: ...eparately 507396 O Ring qty 3 2 3 1 1 1 1 1 1 2 2 3 3 Section A A 500778 O ring 500779 O ring 2 507164 Swivel Assembly 123753 1 Air Piston 111959 2 Cylinder Head 506493 Washer 505420 Locknut 115554 2...

Page 19: ...54 Washer 506653 Retaining Ring 124448 2 Pintail Tube 3 1 1 1 1 2 2 2 2 2 123770 End Cap Adapter Assembly 123772 Pintail Bottle 123771 Washer 501007 Retaining Ring 506488 Wiper 124828 Washer 2012B Hea...

Page 20: ...land Cap 505818 Polyseal 501110 Back up Ring 500816 O ring 123757 Front Gland 506160 Polyseal 506654 Washer 506653 Retaining Ring Note orientation of Wipers and Polyseals 123774 1 Piston Assy Notes Pi...

Page 21: ...2012 series Tooling HK969 Alcoa Fastening Systems 19 Figure 10a 2012OS 2012OS figures 10a and 10b T TOOL OOL A ASSEMBLY SSEMBLY D DRAWINGS RAWINGS pages 16 22...

Page 22: ...2012 series Tooling HK969 Alcoa Fastening Systems 20 Figure 10b 2012OS 2012OS T TOOL OOL A ASSEMBLY SSEMBLY D DRAWINGS RAWINGS pages 16 22...

Page 23: ...123776 1 Air Piston Assembly 111803 1 Piston Rod 506493 Washer 505420 Self locking Nut 3 104293 Bleed Plug Assembly contains 100309 Bleed Plug 505438 O ring 4 123778 1 Cylinder Head Assy contains 1119...

Page 24: ...2012 series Tooling HK969 Alcoa Fastening Systems 22 Figure 12 Removing Piston and Front Gland Figure 13 Installing Piston and Front Gland T TOOL OOL A ASSEMBLY SSEMBLY D DRAWINGS RAWINGS pages 16 22...

Page 25: ...2 POLYSEAL Insertion Tool 123111 4 Piston Assembly Tool 123112 3 Spacer Service Kits 2012KIT Seals kit for 2012 and 2012B 2012VKIT Seals kit for 2012V Figure 14 2012 with Suspension Spring 124447 Thes...

Page 26: ...air 4 Hydraulic fluid leaks at Cylinder Head End Cap 5 Hydraulic fluid leaks at Pull Piston Rod 6 Pull Piston will not return 7 Air leaks at Air Cylinder Head Probable cause a Throttle valve O rings 3...

Page 27: ...day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANU FACTURED...

Page 28: ...nization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in m...

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