PD1788
(SHEET 1 of 3 • PAGE 2)
PRINTED IN U.S.A. 8/06
CAT. NOS.
AMPS
RATING
HORSEPOWER
USE PIN & SLEEVE
WIRE
[kW]
PLUG CAT. NO.
PER FIG.
HBL330MI4W
30
120VAC
2 [1.5]
HBL330P4W
W1
HBL330MI6W
30
240VAC
3 (208-240VAC) [2.25]
HBL330P6W
W2
HBL330MI7W
30
480VAC
7.5 [5.62]
HBL330P7W
W2
HBL430MI5W
30
600VAC 3Ø
20 [15]
HBL430P5W
W3
HBL430MI7W
30
480VAC 3Ø
15 [11.25]
HBL430P7W
W3
HBL430MI9W
30
240VAC 3Ø
7.5 [5.62]
HBL430P9W
W3
HBL430MI12W
30
120 / 240VAC
3 (208-240VAC, L-L) [2.25]
HBL430P12W
W4
HBL432MI3W
32
380VAC 3Ø 50 Hz
15 (440VAC 3 Ø 60 Hz) [11.25]
HBL432P3W
W3
440VAC 3Ø 60Hz
HBL530MI5W
30
347 / 600VAC 3ØY
20 [15]
HBL530P5W
W5
HBL530MI7W
30
277 / 480VAC 3ØY
15 [11.25]
HBL530P7W
W5
HBL530MI9W
30
120 / 208VAC 3ØY
5 [3.75]
HBL530P9W
W5
HBL360MI4W
60
120VAC
3 [1.5]
HBL360P4W
W1
HBL360MI6W
60
240VAC
7.5 (208-240VAC) [5.62]
HBL360P6W
W2
HBL360MI7W
60
480VAC
20 [15]
HBL360P7W
W2
HBL
60
600VAC 3Ø
40 [30]
HBL460P5W
W3
HBL460MI7W
60
480VAC 3Ø
30 [22.5]
HBL460P7W
W3
HBL460MI9W
60
240VAC 3Ø
15 [11.25]
HBL460P9W
W3
HBL460MI12W
60
120 / 240VAC
7.5 (208-240VAC, L-L) [5.62]
HBL460P12W
W4
HBL560MI5W
60
347 / 600VAC 3ØY
40 [30]
HBL560P5W
W5
HBL560MI7W
60
277 / 480VAC 3ØY
30 [22.5]
HBL560P7W
W5
HBL560MI9W
60
120 / 208VAC 3ØY
15 [11.25]
HBL560P9W
W5
HBL3100MI4W
*
100
120VAC
5 [3.75]
HBL3100P4W
W1
240VAC
15 [11.25]
HBL3100MI6W
100
208VAC
10 [7.5]
HBL3100P6W
W2
HBL3100MI7W
*
100
480VAC
30 [22.5]
HBL3100P7W
W2
HBL4100MI5W
100
600VAC 3Ø
50 [37.5]
HBL4100P5W
W3
HBL4100MI7W
100
480VAC 3Ø
50 [37.5]
HBL4100P7W
W3
HBL4100MI9W
100
240VAC 3Ø
25 [18.75]
HBL4100P9W
W3
HBL4100MI12W
*
100
120/240VAC
15 [11.25]
HBL4100P12W
W4
208VAC
10 [11.25]
HBL5100MI5W
*
100
347 / 600VAC 3ØY
50 [37.5]
HBL5100P5W
W5
HBL5100MI7W
*
100
277 / 480VAC 3ØY
50 [37.5]
HBL5100P7W
W5
HBL5100MI9W
100
120 / 208VAC 3ØY
20 [15]
HBL5100P9W
W5
L
W G
N
L1
L2 L3
T1
T2 T3
N
GREEN/YELLOW
GROUNDING
(BONDING)
PLATE
GROUND
BUSS
(GRN/YEL)
•
NEUTRAL
BUSS
(BLUE)
•
2 POLE 3 WIRE
SINGLE PHASE
FIG. W1
G
G
GROUND
BUSS
(GRN/YEL)
•
GREEN/YELLOW
L1
L2 L3
T1
T2 T3
2 POLE 3 WIRE
SINGLE PHASE
FIG. W2
GROUNDING
(BONDING)
PLATE
L+
L1
L2
L3
L1
L2 L3
T1
T2 T3
L
L G
X Y Z G
GREEN/YELLOW
GROUND
BUSS
(GRN/YEL)
•
G
GROUNDING
(BONDING)
PLATE
3 POLE 4 WIRE
3 Ø
FIG. W3
L
L
G
W
N G
L1
L2 L3
T1
T2 T3
•
NEUTRAL
BUSS
(BLUE)
•
•
NEUTRAL
BUSS
(BLUE)
•
GROUNDING
(BONDING)
PLATE
GROUNDING
(BONDING)
PLATE
GREEN/YELLOW
GREEN/YELLOW
L1
L2
N
3 POLE 4 WIRE
EDISON SYSTEM
FIG. W4
GROUND
BUSS
(GRN/YEL)
N G
L1
L2 L3
T1
T2 T3
L1
L2
L3
N
X Y Z W G
FIG. W5
4 POLE 5 WIRE
3 Ø Y
B. Wiring Instructions
1. Select conductors having 90°C or higher rated insulation and sufficient ampacity in accordance
with the 60°C column (for 30 Amp and 60 Amp devices) or the 75ºC column (for 100 Amp
devices) of the National Electrical Code
®
Table 310-16 or Canadian Electrical Code Table 2.
2.
CAUTION
: USE COPPER CONDUCTORS ONLY.
3. DO NOT TIN CONDUCTORS.
4. Make sure the connected equipment rating does not exceed the rating of this device. See
General Information #4 regarding overcurrent protection.
5. Terminal capacity as indicated in Table 1
6. Strip conductor insulation ½ inch (13 mm).
7. Select proper wiring diagram. Loosen terminal screws. Insert conductors fully into proper terminal.
8. Tighten terminal screws to torque indicated in Table 2:
9.
TAKE CAUTION THAT THERE ARE NO STRAY WIRE STRANDS.
10. Tighten the grounding buss mounting screw to 10-12 lb•in (1.2-1.4 N•m).
11. Reinstall the cover. The handle must be in the
OFF
position. Make sure the rope gasket is
properly seated in the groove. Tighten the four cover screws to 10-12 lb•in (1.2-1.4 N•m).
12. Consult factory for auxiliary contact availability.
INSTALLATION INSTRUCTIONS
(CONTINUED)
•
30 AMP
60 & 100 AMP
FIG. M4 • BACK FEED
(TYPE 4X INSTALLATIONS ONLY)
•
GROUNDING
(BONDING)
PLATE
MOLDED IN DRILL POINT
(ONE TOP, ONE BACK,
ONE BOTTOM)
•
•
FIG. M3 • TOP FEED
30 AMP
60 & 100 AMP
GROUND
BUSS
(GRN/YEL)
PROVIDE
CONDENSATE
DRIP LOOP
AS SHOWN
THIS DEVICE CARRIES A MAXIMUM RATING OF:
G
G
G
G
G
WIRING DIAGRAMS
*
Consult factory for availability
30A
60A
100A
Switch
#4 to #12 AWG
#2 to #10 AWG
#2 to #10 AWG
Ground
#6 to #16 AWG
#4 to #10 AWG
#4 to #10 AWG
Neutral
#8 to #22 AWG
#4 to #14 AWG
#1/0 to #14 AWG
Auxiliary
contact
#14-18 AWG
#14-18 AWG
#14-18 AWG
TABLE 1
30A
60 & 100A
Switch
27 lb•in (3.0 N•m)
50 lb•in (5.7 N•m)
Ground
16-18 lb•in (1.8-2.0 N•m)
22 lb•in (2.5 N•m)
Neutral
13-15 lb•in (1.5-1.7 N•m)
22 lb•in (2.5 N•m)
Auxiliary
10-12 lb•in (1.2-1.4 N•m)
10-12 lb•in (1.2-1.4 N•m)
contact
TABLE 2
Pilot
20 lb-in (2.5 N•m)
Pilot
#12-18 AWG
P12-18 AWG
Pilot contact (if installed)