lp-606 Rev. 000 Rel. 006 Date 2.19.20
2
The following defined terms are used throughout this manual to
bring attention to the presence of hazards of various risk levels or to
important product information.
DANGER
indicates an imminently hazardous situation which, if not
avoided, will result in serious personal injury or death.
WARNING
indicates a potentially hazardous situation which, if not
avoided, could result in personal injury or death.
CAUTION
indicates a potentially hazardous situation which, if not
avoided, may result in moderate or minor personal injury.
CAUTION used without the safety alert symbol
indicates a
potentially hazardous situation which, if not avoided, may result in
property damage.
NOTICE
is used to address practices not related to personal injury.
Foreword
This manual is intended to be used in conjunction with other literature
provided with the Solar Water Heater. This includes all related control
information. It is important that this manual, all other documents
included with this system, and additional publications, such as
Solar
Water Heating System Design and Installation Guidelines, SRCC OG-300
,
be reviewed in their entirety before beginning any work.
Installation should be made in accordance with the regulations of
the Authority Having Jurisdiction, local code authorities, and utility
companies which pertain to this type of water heating equipment.
Authority Having Jurisdiction (AHJ) – The Authority Having Jurisdiction
may be a federal, state, local government, or individual such as a fire
chief, fire marshal, chief of a fire prevention bureau, labor department
or health department, building official or electrical inspector, or others
having statutory authority. In some circumstances, the property owner
of his/her agent assumes the role, and at government installations, the
commanding officer or departmental official may be the AHJ.
NOTE:
HTP, Inc. reserves the right to modify product technical
specifications and components without prior notice.
For the Installer
Table of Contents
Introduction 2
Part 1 - General Safety Information
3
A. When Servicing the Solar Water Heater
3
B. Local Installation Regulations
3
C. Chemical Vapor Corrosion
3
D. Insulation Blankets
3
E. Water Temperature Adjustment
4
F. Freeze Protection
4
Part 2 - Important Information
4
A. Scope of this Manual
4
B. Local Standards and Authorized Persons
4
C. Terminology
4
D. Locating the Solar Water Heater
4
E. Specifications and Dimensions
5
Part 3 - Piping
6
A. Potable Water Piping
6
B. Water Chemistry Requirements
6
C. Solar Heat Exchanger Piping
6
D. Potable Water Piping Application
7
E. Tank Sensor Placement
7
F. Applications
8
G. Circulator Sizing
9
H. Electrical Connection
9
I. Filling the Water Heater
9
J. Thermostat Adjustment
9
K. Combination Thermostat and High Limit Control ECO
9
L. Thermostat Adjustment and ECO Reset
10
M. Heating Element Replacement Procedure
10
Part 4 - Service / Maintenance Procedures
11
A. Shutdown Procedures
12
B. Vacation Shutdown
12
C. Estimated Life of Components
12
D. Temperature and Pressure Relief Valve
12
Part 5 - Troubleshooting
12
A. Leaks
12
B. Other Problems
12
C. Operating Suggestions for the User
12
Part 6 - Replacement Parts
14
Customer Installation Record Form
15
For your safety, please read through this manual carefully before
installation to minimize the risk of fire, property damage, personal
injury, or death. Ensure the solar hot water system is properly
installed in accordance with this manual before use.
INSTALLATION OR SERVICE IS REQUIRED TO BE PERFORMED BY
LICENSED PROFESSIONALS WHERE SOLAR, PLUMBING, AND
ELECTRICAL WORK IS REQUIRED.
The installer should be guided by the instructions furnished with
the tank, as well as local codes and utility company requirements.
Preference should be given to codes and requirements where they
differ from the furnished instructions. Always use the latest edition of
codes.
Additional publications which should guide the installer include:
Local, state, provincial, and national codes, laws, regulations, and
ordinances.
Introduction
Your water heater has an internal heat exchanger for use with solar
collectors. When there is not sufficient solar energy, the water
heater utilizes a backup system to provide hot water. In SE Series
models, the water heater has an electric heating element. (Refer to
Applications in this manual for piping examples of both models.)
Your system uses a circulation pump to circulate heat transfer fluid
(HTF) throughout a closed loop system. Closed loop propylene
glycol systems provide additional freeze protection for the solar
components.
For Your Records
Write the Product Model and Serial Numbers:
Model # ___________________________________________
Serial # ____________________________________________
These numbers are listed on the product ratings label.
Keep this manual and information for future reference.
Solar Water Heating System Design and Installation Guidelines, SRCC
OG-300
, available from Solar Rating & Certification Corporation,
400 High Point Drive, Suite 400, Cocoa, FL 32926-6630, www.solar-
rating.org.
The latest version of the
National Electrical Code, NFPA No. 70
.
In Canada refer to
Canadian Electrical Code C 22.1
, from Canadian
Standards Association, 5060 Spectrum Way, Suite 100, Mississauga,
Ontario, Canada L4W 5N6.