HTP InverArc 160 Plus Owner'S Manual Download Page 7

 

Only, and so on. In some cases, smaller diameters such as 3/32”, 1/8”, and 5/32” will be labeled All Position and bigger 
rods such as 3/16” and ¼” will be labeled Flat Only—but this is not always the case. When in doubt about acceptable 
welding positions, simply check the rod box. The specifications chart on the box should tell you everything, or close to 
everything, you need to know about the rod. 
 

Common Stick Welding Electrode Types and Descriptions 
 

6010—Rod with a cellulosic coating, fast freeze puddle, deep penetration, slag can be hard to remove, less elongation 
of welds, not the most attractive welds, may present some hydrogen cracking. However, rod runs All Position including 
vertical up and down. Also forgiving for some contamination of the parent metal. An excellent choice for root passes. 
 
7018—Rod with a low hydrogen coating. Flows nicely. Probably the most popular rod in today’s market. Builds a 
thick, easy to remove slag layer on top of the weld, medium penetration, excellent bead appearance, puddle stays wet 
and fluid much longer than 6010, higher tensile strength than 6010. Good choice for the maintenance welder and even 
to do x-ray quality structural welds. 
 
6013—Rod with a cellulosic coating that runs on old and simple AC (Alternating Current) stick welders. Typically 
referred to as the farmer’s rod. 
 
7014—Rod with properties similar to 7018, but also designed to run on older, simpler stick welders. 
 
The stick rods listed above represent the most common types of rods available today. However, an almost endless 
selection of rod types are available to you. We simply cannot cover all rod types in the manual. 
 
 
 
 
Since 7018 is probably the most popular welding rod available today, please find a few pointers below. 

 
How to find the right amperage when you lose the box? 

 
The general rule of thumb with 7018: For every 0.001” of welding rod diameter, you need about 1 amp. 
 

What does this mean? 
 

Rod Diameter Fraction 

Rod Diameter Decimal 

Required Amperage 

3/32” 

0.09375” rounded to 0.094” 

94 amps 

1/8” 

0.125” 

125 amps 

5/32” 

0.15625” rounded to 0.156” 

156 amps 

Fig. X 
 

Will these numbers be a perfect fit for every rod manufacturer and every position you will weld 7018 rod in? 

 
No, but the numbers get you really close. 
 

 
 
 
 
 
 
 
 
 

Summary of Contents for InverArc 160 Plus

Page 1: ...InverArc 160 Plus Owner s Manual 180 Joey Drive Elk Grove Village IL 60007 Ph 847 357 0700 Fax 847 357 0744 Web www usaweld com ...

Page 2: ...sign and or add any improvements to its product at any time without incurring the obligation to install the same on equipment This warranty is void unless warranty card is sent to HTP America Inc within fifteen 15 days from the date of purchase Exclusions to Warranty The electrode holder and ground clamp is warrantied for a period of ninety 90 days against defects in material and workmanship NOTE ...

Page 3: ...avoid possible lethal shock from bare wire Do not touch bare electrical parts Ensure that all the panels covering the welding machine are firmly secured in place when the machine is connected to the power supply Insulate yourself from the workbench and from the floor ground use insulating footwear and gloves Keep gloves footwear clothes the work area and the welding equipment clean and dry Check t...

Page 4: ...Pamphlet P 1 SAFE HANDLING OF COMPRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 500 Fifth Ave New York NY 10036 7 OSHA Standard 29 CFR Part 1910 Subpart Q WELDING CUTTING AND BRAZING ...

Page 5: ... 19 5 21 3 13 8 Effective Input Power A 17 4 15 1 13 5 8 7 Power Factor 0 99 0 99 Output Amperage A 10 to 125 10 to 160 Max No Load Voltage V 55 80 Duty Cycle Stick TIG 30 125A 60 95A 100 75A 60 125A 100 90A 40 160A 60 125A 100 100A Protection Class IP23 Insulation Class F Dimensions L x W x H 14 37 x 5 51 x 9 06 Weight 17 64 Lbs ...

Page 6: ...t Stick Welding Whether welding or hard surfacing you can choose from a plethora of stick welding electrodes in a multitude of material types with even a variety of rods available in a single material type for example mild steel Varieties include fast freeze rods high elongation rods high tensile strength rods low tensile strength rods easy slag removal rods in position rods out of position rods h...

Page 7: ...dle stays wet and fluid much longer than 6010 higher tensile strength than 6010 Good choice for the maintenance welder and even to do x ray quality structural welds 6013 Rod with a cellulosic coating that runs on old and simple AC Alternating Current stick welders Typically referred to as the farmer s rod 7014 Rod with properties similar to 7018 but also designed to run on older simpler stick weld...

Page 8: ...Position Description Position Description 1 Negative Output Receptacle 7 Encoder 2 Remote Control Connection 8 Positive Output Receptacle 3 Power LED 9 Power Switch 4 Alarm LED 10 Power Cable 5 Welding Mode Selection Switch 11 Fan Fan Grid 6 Amperage Display ...

Page 9: ...lding with the InverArc 160 Plus 1 Use the Welding Mode Selection Switch Fig X 5 to put the InverArc 160 Plus into the Stick welding mode 2 Use the encoder Fig X 7 to select your welding amperage shown in the Amperage Display Fig X 6 3 With the InverArc 160 Plus you can strike an arc in two different ways through knocking or lifting When using the knocking method hold the electrode upright to touc...

Page 10: ...C V8 1 A 1 K 2 D3 VFB PFC drive circuit R69 R66 R67 R32 R31 R30 C16 QD6 BOP C24 C10 FAN 8 066 378 A 1 2 3 4 IFB 15 15V IF GND 1 2 WVIN OUT OUT GND 24V 1 2 RED BLACK 1 2 FJ 1 2 3 4 5 6 7 8 IN 1 2 3 4 5 6 7 8 IMOUT D OC C A 15V B OC2 D OC C A 15V B GND 75A 75A 1 2 3 OT C9 R187 LED1 LED2 VR1 TIG MMA 8 066 312 B 1 2 3 4 5 MB 15 0 7V 15V T M GND SP 1 2 3 4 5 MBIN 15 0 7V 15V T M GND SP OK 0V GND MAGIC ...

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