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Doc. No. 

DOC-00030262  REV. 

Issued Date 

2008/02/01 

. 

Revised Date 

 

A02 

Doc. Title 

Kaiser Service Manual 

Page 

1  of  94 

 

HTC CONFIDENTIAL                                                                                                                                                          

SM-TP001-0704 

High Tech Computer, Corp. 

 

Kaiser 

Service Manual 

 

 

 

 

U

HTC Proprietary 

Confidential Treatment Requested 

Rev. A02  

 

 

HTC Corp. 

Engineering Mobility 

Summary of Contents for Kaiser

Page 1: ...2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 1 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Kaiser Service Manual UHTC Proprietary Confidential Treatment Requested Rev A02 HTC Corp Engineering Mobility ...

Page 2: ...8 31 1 Modify product overview 2 include warranty and LDI label to label plan 3 Add RF spec PSE Justin_Hsu MV A02 2007 11 26 1 Add 2 3 Assembly Tips 2 Correct Screw P N to 72H02293 00M in 9 1 SPL for repair 3 Add 5 1 Main board leakage current test procedure PSE Steven_Liu MV A03 2008 2 1 1 Add repair notice for Qwerty keypad assembly procedure in page 33 2 Add TOPPOLY LCD into assembly tips in pa...

Page 3: ...UPGRADE THRU RUU RE FLASH UPGRADE UTILITY 40 3 2 ROM IMAGE UPGRADE THRU SD CARD 43 4 DIAGNOSTIC PROGRAM 45 4 1 LIST OF DIAGNOSTIC WINCE TEST ITEMS 45 5 POWER MEASUREMENT TEST 55 5 1 MAIN BOARD LEAKAGE CURRENT TEST PROCEDURE 55 5 2 BATTERY RUNDOWN TEST PROCEDURE 59 6 COSMETIC INSPECTION CRITERIA 64 6 1 CLASSES DEFINITION OF INSPECTIVE AREA 64 6 2 DISPLAY INSPECTION 65 6 3 MAIN UNIT INSPECTION 65 7 ...

Page 4: ...ter reading this chapter you will learn how to perform the ROM image re flesh by using RUU and SD Card Also you can find the steps of enter the boot loader mode z Chapter 4 DIAGNOSTIC PROGRAM After reading this chapter you will learn z How to use the diagnostic program to perform unit function test z How to test some functions in Windows Mobile mode ex WLAN Bluetooth and USB etc z Chapter 5 Power ...

Page 5: ... with LED back light z Sensitive Touch Screen WCDMA HSDPA available when ready GSM EDGE Function z Internal antenna z Dual mode HSDPA UMTS 2100MHz for Europe 850 1900 2100MHz for Cingular and 800 1700 2100Mhz for Japan and GSM GPRS EDGE quad band 850 900 1800 1900 z HSDPA UMTS 3GPP Release 5 compliant UE category 6 QPSK 3 6Mbps peak rate Concurrent DL up to 1 8Mbps and UL up to 384Kbps z Global ro...

Page 6: ... for device shipped to US z Support UE Based UE Assisted A GPS z OMA SUPL v1 0 compliance v2 0 if available SUPL RRLP SUPL RRC TBD QCT not supported SMS initiated SUPL TBD QCT not supported WAP push over SUPL z Standard 3GPP A GPS compliance 3GPP TS 44 031 RRLP 5 12 3GPP TS 25 305 GSM UMTS z JSR 179 Location API support z Emergency priority override existing A GPS service z Performance requirement...

Page 7: ... button Two step camera button for 3M AF lens z soft keys Contact and Calendar z 2 AP buttons Messaging and Portal or PIE z QWERTY keyboard with 2 additional soft keys z Two LEDs for Cap Lock FN Lock on QWERTY keyboard z Reset Notification z One bi color LED for UMTS GSM standby UMTS GSM message UMTS GSM network status notification and charging status z Tri color respective blue amber and green LE...

Page 8: ...y check QoS 9 802 11 WME QoS 9 802 11e 9 Fast AP to AP handover or no WiFi SKU z HTC ExtUSB 11 pin mini USB USB 2 0 Client with Full Speed 12Mbps H2W For Sync Power charge Audio and Wired Remote Controller etc z Micro SD with lid z 1 8 3V USIM SIM card slot Power z Battery Charging time 2 5 3 hours z AC adaptor AC input 100 240V AC 50 60 Hz z DC output 5V and 1A z Ambient Light Sensor Liquid Indic...

Page 9: ...s z Camera Camcorder Camera Mode 9 Encoding format JPEG 9 Resolution 2048x1536 UXGA 1600x 1200 SXGA 1280x960 VGA 640x480 QVGA 320x240 QQVGA 160x120 9 Night Mode 9 Digital Zooming at least 8X Camcorder Mode 9 15 fps encoding for QVGA resolution 9 Encoding format 9 H 263 AMR NB 9 MPEG4 AMR NB z Ringtone MIDI 9 40 polyphonic Standard MIDI format 0 and 1 SMF SP MIDI MP3 AAC AAC WMA WAV and AMR NB z Di...

Page 10: ... SIM Manager z Comm Manager z STK z TTY TDD for US Market z Sound Effect of Sliding System sound effect when sliding out and closing up the qwerty keyboard User customizable sounds z Auto Power On when KB is slide out z Audio Manager Music Player z Ringtone Trimmer z GPS Navigation SW if GPS or A GPS is available z RSS Podcast Reader z Voice Recorder z Task Manager z Backup Tool z Document Printin...

Page 11: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 11 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp 1 2 Product overview ...

Page 12: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 12 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp ...

Page 13: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 13 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp ...

Page 14: ...orp No Item Function 1 AC adapter Recharges the battery 2 USB Sync cable Connects your device to a PC and synchronizes data 3 Stereo headset Provides a volume control slider and a Send End button Press the Send End button to pick up a call or put a call on hold press and hold the button to end the call 4 Pouch Acts as a protective carrying case for your device ...

Page 15: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 15 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp ...

Page 16: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 16 of 94 HTC CONFIDENTIAL SM TP001 0704 ...

Page 17: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 17 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp ...

Page 18: ...ing and Assembling Procedure 2 1 Disassembling procedure TOOLS NEEDED FOR ASSEMBLING AND DISASSEMBLING PROCESS 1 LENS CLEANING CLOTH 2 TORX SCREW DRIVER T5X50 3 TORX SCREW DRIVER T6X50 4 PHILIPS SCREW DRIVER 00X40 5 FLAT PLASTIC STICK 6 PLASTIC TWEEZERS HOLD THE THUMBS ON THE TOP LEFT AND BOTTOM RIGHT OF THE BATTERY COVER AND SLIDE IT UPWARDS SLIDE DOWN THE STYLUS REMOVE THE BATTERY ...

Page 19: ...ual Page 19 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp UNFASTEN THE SCREW S AT THE LOCATION INDICATED FLIP THE FLAT PLASTIC STICK TO RELEASE THE LOCKS AT THE FOLLOWING LOCATIONS REMOVE THE SPEAKER CAUTION AVOID DAMAGE THE SPEAKER UNFASTEN THE SCREW S AT THE LOCATION INDICATED ...

Page 20: ...20 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp REMOVE THE SPEAKER RUBBER UNFASTEN THE SCREW S AT THE LOCATION INDICATED RELEASE THE PCBA SUB BOARD CONENCTOR FROM THE MAIN BOARD HOLD THE FLAT PLASTIC STICK VERTICALLY A ND SLIDE THROUGH THE GAP BETWEEN HOUSING AND COVER PRE ASSY C COVER ...

Page 21: ...tle Kaiser Service Manual Page 21 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp REMOVE THE MICROPHONE UNFASTEN THE SCREW S AT THE LOCATION INDICATED RELEASE THE KEYBOARD CONNECTOR AND REMOVE THE FPC FLIP THE FLAT PLASTIC STICK AND DISASSEMBLE THE CONNECTOR ...

Page 22: ...al Page 22 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp USE FLAT PLAASTIC STICK TO HOLD OPEN THE METAL BLADE AND REMOVE THE CAMERA SHIELDING RELEASE THE CAMERA CONNECTOR UNFASTEN THE SCREW S AT THE LOCATION INDICATED SLIDE FLAT PLASTIC STICK OVER THE SUPPORT PRE ASSY ON C COVER ...

Page 23: ...IDENTIAL SM TP001 0704 High Tech Computer Corp CAREFULLY REMOVE THE LCM BEZEL FROM THE KEYBOARD BEWARE WHEN REMOVING THE FPC RIGID FLEX BOARD UNFASTEN THE SCREW S AT THE LOCATION INDICATED REMOVE THE COVER PRE ASSY HINGE PLASTIC COVER LEFT HOLD THE FLAT PLASTIC STICK VERTICALLY A ND SLIDE THROUGH THE GAP TO DISASSEMBLE ...

Page 24: ...rvice Manual Page 24 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp RELEASE THE SIM CARD FPC CONNECTOR DISASSEMBLE THE FPC PRE ASSY SIM GLOBAL FLEX UNFASTEN THE SCREW S AT THE LOCATION INDICATED SLIDE THE HINGE DOWNWARDS AND UNFASTEN THE SCREW S AT THE LOCATION INDICATED ...

Page 25: ...r Service Manual Page 25 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp UNFASTEN THE SCREW S AT THE LOCATION INDICATED RELEASE THE LCM CONNECTOR APPLY FORCE OUTWARDS TO THE LOCATION INDICATED AND REMOVE THE FPC BOARD REMOVE THE KEYPAD THE LCM MODULE AND THE RECEIVER ...

Page 26: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 26 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp DISASSEMBLY COMPLETED ...

Page 27: ...h Tech Computer Corp 2 2 Assembling procedure TOOLS NEEDED FOR ASSEMBLING AND DISASSEMBLING PROCESS 1 LENS CLEANING CLOTH 2 TORX SCREW DRIVER T5X50 3 TORX SCREW DRIVER T6X50 4 PHILIPS SCREW DRIVER 00X40 5 FLAT PLASTIC STICK 6 PLASTIC TWEEZERS INSERT THE RECEIVER ON THE TOP OF THE BEZEL PLACE THE KEYPAD ON THE BEZEL PLACE LCM MODULE ON THE BEZEL ...

Page 28: ...TC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp PLACE THE FPC RIGID FLEX BOARD ON THE BEZEL AND LOCK THE PCBA ON THE BEZEL INSERT THE LCM FPC CONNECTOR TO THE FPC RIGID FLEX BOARD FASTEN THE SCREW S AT THE LOCATION INDICATED TORQUE 0 6 0 1KGF CM PLEASE ENSURE THAT THE SWITCH IS FIXED AT THE LOWER POSITION ...

Page 29: ...0704 High Tech Computer Corp STICK THE FPC PRE ASSY SIM GLOBAL FLEX ON THE COVER PRE ASSY B COVER LOCK THE SEMI AUTO PUMP UP PRE ASSY SLIDE HINGE ONTO THE COVER PRE ASSY B COVER SLIDE THE HINGE UPWARDS AND LOCK INTO THE POSITION INDICATED FASTEN THE SCREW S AT THE LOCATION INDICATED IN THE ORDER OF THE NUMBERS TORQUE 0 8 0 1KGF CM 1 2 e ...

Page 30: ...1 SLIDE THE HINGE DOWNWARDS 2 FASTEN THE SCREW S AT THE LOCATION INDICATED IN THE ORDER OF THE NUMBERS TORQUE 0 8 0 1KGF CM ASSEMBLE THE PART 1 AND 2 CLEARFULLY INSERT THE PFC CONNECTOR THROUGH THE HOLE ATTACH THE FPC PRE ASSY SIM CONNECTOR TO RIGID FLEX BOARD ASSY APPLY FORCE THROUGH OUT THE EDGE OF THIS PART AND MAKE SURE THE PART IS ASSEMBLED PROPERLY 2 1 f g h ...

Page 31: ...h Tech Computer Corp FASTEN THE SCREW S AT THE LOCATION INDICATED IN THE ORDER OF THE NUMBERS TORQUE 1 0 0 2KGF CM ASSEMBLE THE PART 1 AND 2 CLEARFULLY INSERT THE PFC CONNECTOR THROUGH THE HOLE FASTEN THE SCREW S AT THE LOCATION INDICATED IN THE ORDER OF THE NUMBERS TORQUE 1 0 0 2KGF CM STICK THE PART TO THE LOCATION INDICATED 2 1 1 2 3 4 fd ec ...

Page 32: ...anual Page 32 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp STICK THE PART TO THE LOCATION INDICATED SLIDE THE CAMERA FPC THROUGH THE HOLE OF THE MAIN BOARD INSERT THE CAMERA CONNECTOR TO MAIN BOARD PLACE THE CAMERA COVER ON THE TOP OF THE CAMERA AND LOCK ON TO THE MAIN BOARD ...

Page 33: ... Tech Computer Corp PLACE THE MAIN BOARD ON THE TOP ATTACH THE CONNECTOR OF THE FPC RIGID FLEX BOARD TO THE MAIN BOARD 1 To bend the FPC cable as indicated picture and let FPC cable parallel with connector then it s easy to do assembly 2 ASSEMBLE THE KEYBOARD FPC TO THE MAIN BOARD FASTEN THE SCREW S AT THE LOCATION INDICATED TORQUE 0 5 0 1KGF CM ...

Page 34: ...01 0704 High Tech Computer Corp INSERT THE MICROPHONE TO THE MICROPHONE SLOT OF THE HOUSING PLACE THE HOUSING ON THE TOP OF THE MAIN BOARD AND LOCK ONTO THE COVER PRE ASSY C COVER APPLY FORCE DOWN THE EDGES AND MAKE SURE THE HOUSING AND KEYBOARD ARE PROPERLY ASSEMBLED FASTEN THE SCREW S AT THE LOCATION INDICATED TORQUE 1 2 0 2KGF CM ...

Page 35: ...iser Service Manual Page 35 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp ATTACH THE PCBA SUB BOARD ON THE MAIN BOARD FASTEN THE SCREW S AT THE LOCATION INDICATED TORQUE 0 4 0 1KGF CM PLACE THE SPEAKER RUBBER ON THE HOUSING STICK THE SPEAKER ON THE ANTENNA COVER ...

Page 36: ...CONFIDENTIAL SM TP001 0704 High Tech Computer Corp ASSEMBLE THE ANTENNA COVER ON THE TOP OF THE HOUSING FASTEN THE SCREW S AT THE LOCATION INDICATED IN THE ORDER OF THE NUMBERS TORQUE 1 2 0 2KGF CM INSERT THE BATTERY HOLD THE THUMBS ON THE TOP LEFT AND BOTTOM RIGHT OF THE BATTERY COVER AND SLIDE IT DOWNWARDS 1 2 3 ...

Page 37: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 37 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp INSERT THE STYLUS ASSEMBLY COMPLETED ...

Page 38: ...ice Manual Page 38 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp 2 3 Assembly Tips STICK THE MYLAR P N 76H02287 00M ALONG THE LOW EDGE OF TOPPOLY LCM P N 60H00091 00M BOTH OF RIGHT AND LEFT SIDE OF TOPPOLY LCM MUST BE FIRMLY AND FLATLY ATTACHED Do not cover up the Gasket ...

Page 39: ...al Page 39 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Attaching Mylar to SONY LCM 60H00092 00M STICK THE MYLAR P N 76H02287 00M ALONG THE LOW EDGE OF SONY LCM P N 60H00092 00M BOTH OF RIGHT AND LEFT SIDE OF SONY LCM MUST BE FIRMLY AND FLATLY ATTACHED Do not cover up the Gasket ...

Page 40: ...PC I Setting and allow USB connections in Microsoft ActiveSync II Connect your device and desktop or laptop via USB cable III Check the pop up message from Microsoft ActiveSync when device is synchronized with PC Download OS Image from SDO I Download OS image from SDO http htcscm10 htc com tw SDO II Un zip the file and execute RUU program RUU 1 III Read the pop up message form ROM update utility a...

Page 41: ...puter Corp RUU 2 V Read the pop up message form ROM update utility to follow and perform the instructions and select the I completed checkbox VI Click Next to proceed RUU 3 VII Current image version confirmation VIII Click Update to proceed RUU 4 IX Double verify the ROM revision which you want to update before re flash procedure X Click Next to proceed ...

Page 42: ...ENTIAL SM TP001 0704 High Tech Computer Corp RUU 5 XI Read the information from pop up message and the OS update procedure will takes 10 minutes long XII Click Next to proceed RUU 6 XIII You can see the update progress from your PC and in your device RUU 7 XIV The OS upgrade is finished click Finish to close the utility ...

Page 43: ...mage from SDO http htcscm10 htc com tw SDO II Un zip the image file Format SD card and copy image file to SD card III Select file system and format the SD card to FAT32 mode IV Copy image file XXX nbh to the micro SD card and rename to KAISIMG NBH SD Upgrade 1 V Turn the device power off and insert Diagnostic SD card VI Press and hold Camera button and Reset button to entry Boot loader mode VII Pr...

Page 44: ...oc Title Kaiser Service Manual Page 44 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp SD Upgrade 2 VIII Reading source code from SD card Note This process will takes 10 mins please don t power off the device IX After finish press Reset button to reboot ...

Page 45: ...D card Read Write test 10 Button Test Record Capture App1 Send App2 IE Volume up Volume down Key up Key down Key left Key right Key action Soft1 Soft2 Send End Start OK 11 Speaker Test Speaker out test 12 Receiver Play Test Receiver out test 13 IntMic Test Internal MIC record and play to Speaker test 14 ExtMic Test Internal MIC record and play to Headset test Run in Test 1 1 Hour 1 Hour Run in Tes...

Page 46: ...ess Action button to start each of test items Diagnostic Main Menu Function Test Menu I Turn the device power off and insert Diagnostic SD card II Press and hold Capture button including Reset button and then enter Diagnostic mode III Using to select the test item and move to next page as well IV Select item Function Test to find the Function test menu Auto Test I Press the Action key to start the...

Page 47: ...7 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp MegaSIM Test III Press the Action key to start the MegaSIM Test Note If your unit doesn t support Mega SIM you don t have to perform the test ROM Checksum Test IV Press Action key to select V The Rom Checksum will be displayed on the screen ...

Page 48: ...ern I Press Action key to select Display Test on Function test menu II After the test pattern is show up please check the pattern if any un uniform color or chromatist III Press Action key to continue the next test pattern Display Test BLUE BLACK pattern V Press Action key to continue the next test pattern Display Test WHITE Color bar pattern VI Press Action key to continue the next test pattern ...

Page 49: ...ion test menu II Press Action key to switch the LCD backlight level from Level 1 Level2 Level3 Level4 Level5 Press Action key to exit and return to Function test menu Vibrator Test I Press Action key to select Vibrator Test on Function test menu II Press Action key to exit and return to Function test menu SD Card Test I Press Action key to select SD Card Test II If success press Action key to exit...

Page 50: ...to perform the Key Button test Record Capture App1 Send App2 IE Volume up Volume down Key up Key down Key left Key right Key action Soft1 Soft2 Send End Start OK III The screen will return to Function test menu after the test is finished Speaker Test I Press Action key to select Speaker Test on Function test menu Receiver Play Test I Press Action key to select Receiver Play Test on Function test m...

Page 51: ...Corp IntMic Test I Press Action key to select IntMic Test on Function test menu II After recording and playing The screen will return to Function test menu ExtMic Test I Press Action key to select ExtMic Test on Function test menu II Please make sure headset is ready then press action III The screen will return to Function test menu after the test is finished ...

Page 52: ...Microsoft ActiveSync program in the PC II Insert USB cable and connect unit to desktop or laptop III The USB to PC icon is appears on the Today screen when your device is connected to your desktop or laptop Camera Test I Tap Start Program Camera or Press Camera button to turn on the Camera II Make sure the device will present and enter the preview display III Check camera pre view and image qualit...

Page 53: ...ngs down right the corner of the screen and select the Make this device Checkbox III Press Action key Jog ball to go next test pattern Bluetooth Test 2 I Tap Start Settings Connections Beam and select Receive all Checkbox II To create a file tap Start Programs Notes New III Tap and select the Beam file Bluetooth Test 3 IV Once device is searched tap the device to send the file V Return to Today sc...

Page 54: ...e 54 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp WLAN Test I Tap icon Comm Manager on the Today screen and turn on WLAN II Select the hot spot or access point which searchable and appears on screen III Once the hot spot access point is connected press the IE button and logon Internet ...

Page 55: ...omputer Corp 5 Power measurement test 5 1 Main board leakage current Test Procedure This is a quick method to measure if any abnormal leakage current on main board which caused high power consumption compare to GOOD main board 1 Requirement Control box Equipment list 1 Control box 2 4 colors cable Cable A Red Cable B Yellow Cable C Green Cable D Black ...

Page 56: ...e Kaiser Service Manual Page 56 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp C 4 types Jig Jig A 4 pins Short Jig B 6 pins Long Jig C 4 pins Short Jig D 6 pins Long Equipment set up 1 Connect control box and jig through 4 colors cable Jig A Jig B Jig C Jig D ...

Page 57: ...0704 High Tech Computer Corp 2 Set up each button by row A D according to product specification Following is an example for Hermes Button set up matrix MADEL JIG TYPE A B C D Kaiser C 0 8 2 0 It means press button A0 B8 C2 D0 3 Install jig to device the photo is for reference only Start testing 1 Turn on control box power button A B C D ...

Page 58: ...nt Idle current value must under 66mA refer to each product Service Manual if over the criteria it means M B failed please replace M B for repair Sleep current test 5 After idle current checked Switch OFF the unit Unit is turn off and no display sleep current value must under 6mA refer to each product Service Manual if over the criteria it means M B failed please replace M B for repair Conclusion ...

Page 59: ...Unit Battery in Warranty Caution Please charge your unit to full capacity for battery until the green light is displayed before doing the test TEST PROCEDURE Connect device to PC I Setting and allow USB connections in Microsoft ActiveSync II Connect your device and desktop or laptop via USB cable III Check the pop up message from Microsoft ActiveSync when device is synchronized with PC Copy the Ba...

Page 60: ...Kaiser Service Manual Page 60 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Battery Rundown 1 VI Adjust the Backlight brightness into the maximum level on battery power Battery Rundown 2 VII Disable Turn off backlight if device is not used for in Battery power ...

Page 61: ... Revised Date A02 Doc Title Kaiser Service Manual Page 61 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Battery Rundown 3 VIII Execute PowerDetect exe under WinCE Battery Rundown 3 IX Set the Sleep as 1hour X Set the Record as 2Mins ...

Page 62: ...Page 62 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Battery Rundown 4 XI After running 1 hour the test will be finished XII Press the Power Button to turn on the power XIII Click ok to quit the program Battery Rundown 5 XIV Test result is generated into the log file as PowerCap x ...

Page 63: ...01 Revised Date A02 Doc Title Kaiser Service Manual Page 63 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Battery Rundown 6 XV Tag the log file to check the capacity Caution If the capacity is under 70 Please replace a new battery ...

Page 64: ...IC COSMETIC INSPECTION CRITERIA FOR ALL PRODUCTS IF THERE HAVE ANY CONFLICT WITH THESE GENERIC CRITERIONS PLEASE FOLLOW THE PRODUCT INSPECTION CRITERIA RESPECTIVELY Description D Diameter L Length W Width N Number of defects S Distance from dot to dot Inspecting distance 30 5cm Mechanical inspection angle 90 degrees LCM inspection angle 90 15 degrees Inspection time 5 secs per surface Ambient illu...

Page 65: ... 0 03 W 0 1 mm 0 3 L 3 0 mm N 5 Minor Spots 0 1 D 0 3 mm N 4 Minor Fish eye on film 0 1 D 0 4 mm N 4 Minor Breakage on film surface Not acceptable Minor Foreign Scratch Objects or Lint on power off status Total acceptable defect quantity 10 Minor 6 3 Main unit inspection Gap Step inspection Description Accept criteria Level 1 Gap between bezel and BTM cover 0 15 mm Minor 2 Gap between LCM bezel an...

Page 66: ...t again whether the symptom could be duplicated with another unit 2 Touch Panel Does Not Respond to Screen Tap 1 Check the connection of LCM FPC cable whether is properly connected 2 Try to cold boot the unit then perform screen tap again 3 Try with another LCM 4 Try with another Main Board 5 Replace LCM if necessary 6 Replace Main Board if necessary 7 Once the defective part has been identified v...

Page 67: ...ther the symptom could be duplicated 5 Back Light Does Not Turn ON OFF 1 Check the connection of LCM FPC whether is properly connected 2 Try to re flash the ROM code 3 Try with another LCM 4 Try with another Main Board 5 Replace LCM if necessary 6 Replace Main Board if necessary 7 Once the defective part has been identified verify it again with the defective part whether the symptom could be dupli...

Page 68: ...ly 2 Connect to the AC Adapter and see if it takes charge Also check AC Adapter condition 3 Check whether AC Adapter is functioning properly 4 Check whether the condition of Battery Charging status is correct 5 Check the appearance of Battery Pack if any abnormal 6 Try with another Battery Pack or Replace Battery Pack if necessary 7 Try with another Main Board or Replace Main Board if necessary 8 ...

Page 69: ...or Distorted sound 1 Check Sound Notifications Settings in the unit for Sound Enabling 2 Make sure it s not MUTED 3 Try to re flash the ROM code 4 Clean up the speaker connection side on MB if there is any contamination 5 Dismantle and Check whether the Speaker is properly installed Orientation 6 Replace Speaker if necessary 7 Replace Main Board if necessary 8 Once the defective part has been iden...

Page 70: ...ctioning 1 Make sure the wireless environment is OK before connecting to WLAN 2 Make sure the wireless connection setting has properly set 3 Make a life connection with Internet or another device 4 Try to re flash the ROM code 5 Try with another main board if necessary 6 Once the defective part has been identified verify the defective part again whether the symptom could be duplicated with another...

Page 71: ...1 Revised Date A02 Doc Title Kaiser Service Manual Page 71 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp 8 Generic Labeling Plan Kaiser Model ID Model ID VT Camera Antenna KAIS100 N Y US KAIS110 N N US KAIS120 Y Y US KAIS130 Y Y EU ...

Page 72: ...Doc Title Kaiser Service Manual Page 72 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Agency label Agency label KAIS100 Regulatory label HTC P N 77H00471 00M Size 43 04 X 63 7mm Barcode label HTC P N 77H00470 00M Size 23 0 X 15 0mm HTC P N Description ...

Page 73: ...e A02 Doc Title Kaiser Service Manual Page 73 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Agency label KAIS110 Regulatory label HTC P N 77H00471 01M Size 43 04 X 63 7mm Barcode label HTC P N 77H00470 00M Size 23 0 X 15 0mm HTC P N Description ...

Page 74: ...e A02 Doc Title Kaiser Service Manual Page 74 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Agency label KAIS120 Regulatory label HTC P N 77H00471 02M Size 43 04 X 63 7mm Barcode label HTC P N 77H00470 00M Size 23 0 X 15 0mm HTC P N Description ...

Page 75: ...ervice Manual Page 75 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Agency label KAIS130 Regulatory label HTC P N 77H00471 03M Size 43 04 X 63 7mm Barcode label HTC P N 77H00470 00M Size 23 0 X 15 0mm HTC P N Description Running change to the one with CE0678 on agency ...

Page 76: ...ed Date A02 Doc Title Kaiser Service Manual Page 76 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Unit label location explanation Water sensitive label Tamper evident label HTC P N 77H00203 00M HTC P N 77H00460 01M Size 4 0X2 5mm Size D 3 ...

Page 77: ... 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 77 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Screen Protector HTC P N 76H02140 00M Size 48 65 x 57 5mm ...

Page 78: ...30262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 78 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp SIM card indicate sticker HTC P N 77H00527 00M Size 21 0 x 16 0mm ...

Page 79: ...62 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 79 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Battery cover indicate sticker HTC P N 77H00528 00M Size 54 6 x 61 0mm ...

Page 80: ... 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 80 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Battery label Battery label SAMSUNG HTC P N 35H00086 00M ...

Page 81: ... No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 81 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Battery label Dynapack HTC P N 35H00088 00M ...

Page 82: ...TA TP 1 V 14 72H01981 00M Screw M1 4 L2 3 D3 5 H0 2 Kaiser 4 V 15 72H02002 00M Screw TORX KH M1 6 2 6 Black Kaiser 1 V 16 72H02064 00M EMI Gasket R F PCB SPG 3 5X10mm 0 5t Kaiser 2 17 72H02293 00M Screw Black Ni M1 6 6 Kaiser 4 18 73H20092 41M FPC Pre Assy Qwerty GLOBAL FLEX Kaiser 1 19 73H20094 41M FPC Pre Assy SIM GLOBAL FLEX Kaiser 1 20 74H00871 00M Pre Assy Semi Auto Pump Up Slide Hinge Kaiser...

Page 83: ...SPL IS GENERIC AND ONLY FOR REFERENCE THE COLOR AND APPEARANCE MAY BE DIFFERENT FROM THE SHIPPED PARTS IF YOU WANT TO APPLY THOSE PARTS PLEASE CONTACT YOUR SERVICE ACCOUNT MANAGER FOR MORE INFORMATION AS FOR PICTURE PLEASE REFER TO THE TABLE AS BELOW FOR REFURBISHMENT PARTS THE TABLE IS FOR YOUR REFERENCE YOU CAN DO THE REFURBISHMENT ONLY WHEN YOUR SERVICE MODEL IS ALLOWED TO DO IT ...

Page 84: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 84 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp ...

Page 85: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 85 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp ...

Page 86: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 86 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp ...

Page 87: ...Doc No DOC 00030262 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 87 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp ...

Page 88: ...epair that the soldering iron temperature must be setup 415 The temperature range is 415 5 and the solder wire s diameter is 0 4 0 5 0 6mm SAC 305 1 1 F Please be noticed to follow below steps for main board repair which is equipped with Golden Capacitor 1 When replacing level 2 5 components located around the golden capacitor I The temperature of the hot air blower must be under 400 c II When app...

Page 89: ...1 36H00230 00M SWITCH SOH 213HST MITSUMI 70 20degC PTT Button SW4 36H00230 00M SWITCH SOH 213HST MITSUMI 70 20degC Power Button SW6 36H00230 00M SWITCH SOH 213HST MITSUMI 70 20degC Ok Button SW3 36H00308 00M Switch Reset switch SOH 213HNT MITSUMI Reset Button SW7 36H00508 00M Switch TSW 20 SHINMEI Camera Button CON3 75H00649 00M Connector B to B 100mohm 80P 0 4mmPitch 0 3A 30V Rigid Flex Board Con...

Page 90: ...62 REV Issued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 90 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Side A Photo and Component Location SW4 CON3 SW7 SW3 SW1 SW6 CON11 PTC1 ...

Page 91: ...P Connector RF 5 8 5 4 3 9 Female MS 147 06 4pin HRS GPS extension antenna connector ME8 36H00355 00M Vibrator SSR 2881 SMT type SANYO Vibrator CON8 75H00655 00P Connector B to B 70mohm 14P 0 4mmPitch 0 3A 60V AXK714137G PCBA Sub board Connector CON5 75H00465 00M Connector I O Reverse 11P 0 4Pitch MJE21 11K7P20 ACON USB Connector PCON1 75H00554 00M Connector 4Pin 2 5mm 250037MB004G511ZL C SUYIN 40...

Page 92: ...ssued Date 2008 02 01 Revised Date A02 Doc Title Kaiser Service Manual Page 92 of 94 HTC CONFIDENTIAL SM TP001 0704 High Tech Computer Corp Side A Photo and Component Location PCON1 CON8 WCON2 WCON1 CON2 ME8 PCG1 CON5 WCON_SW1 ...

Page 93: ... 512 65 BCCH 600 2 BS Originate Call 0 512 65 E GSM 900 Receiver Test 3 Fast Bit Error Rate 5 975 104 E GSM 900 Transmitter Test 4 TX Phase RMS Error 5 975 104 5 TX Phase Peak Error 5 975 104 6 TX Frequency Error 5 975 104 7 Check TX Power 5 975 104 Items Test Name Tx Level TCH 1st Downlink Cell Power Note 1 Camp W CDMA Band I 2100 3 9613 65 2 BS Originate Call 3 9613 65 E GSM 2100 Receiver Test 3...

Page 94: ...Transmitter Test 4 TX Phase RMS Error 5 128 104 5 TX Phase Peak Error 5 128 104 6 TX Frequency Error 5 128 104 7 Check TX Power 5 128 104 Items Test Name Tx Level TCH 1st Downlink Cell Power Note 1 Camp W CDMA Band II 1900 3 9400 65 2 BS Originate Call 3 9400 65 Receiver Test 3 Bit Error Rate 3 9400 104 Transmitter Test 4 Check TX_Max Power 3 9400 60 Items Test Name Tx Level TCH 1st Downlink Cell ...

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