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Troubleshooting

HTC GL 25 D

36

1.1

6

Troubleshooting

6.1

General

This chapter describes all the faults that may occur and how to deal with them. If the
fault cannot be dealt with, or if there are other faults, contact your nearest retailer. See
Contact Information at the front of the manual.

6.2

The dust extractor will not start

•

Check if the power connection is correct.

6.3

The dust extractor stops after starting

•

Check the fuses and earth fault breaker and that the dust extractor has full
voltage in all phases.

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Summary of Contents for GL 25 D

Page 1: ...www htc floorsystems com support MANUAL HTC GL 25 D Translation of manual in original language...

Page 2: ...s and service partners on our website www htc floorsystems com Always specify the model and serial number when asking questions about your product Trademarks HTC is a trademark owned by HTC Sweden AB...

Page 3: ...nd onward conforms to the applicable regulations in directives MD 2006 42 EC EMC 2004 108 EC as well as LVD 2006 95 EC The following standards have been used as a basis ISO 5349 1 2001 ISO 5349 2 2001...

Page 4: ......

Page 5: ...e description 8 3 1 General machine description 8 3 2 Description of controls Keypad 9 4 Operation 11 4 1 General 11 4 2 The positions for the dust extractor 11 4 2 1 The dust extractor s operating po...

Page 6: ...ths or 600 hours 34 5 6 1 Check the fastening of the bolts 34 5 7 Every year 34 5 7 1 Replacement of HEPA filters 34 5 7 2 Replacement of main filter 34 5 8 Repairs 35 5 9 Spare parts 35 6 Troubleshoo...

Page 7: ...t may be copied or used in any other way without the written approval of HTC 1 3 Manual In addition to the general functions this manual deals with the areas of application and the maintenance of the...

Page 8: ...motion Make sure that the securing straps or other equipment used for anchoring during transport are tightened over non moving parts e g the machine s chassis When lifting the machine do so according...

Page 9: ...ge If there is any sign of damage contact your retailer and report it Report packaging damage to the transport company as well Check that the delivery matches the order If there are any discrepancies...

Page 10: ...osition which facilitates transport and maintenance work See Figure 3 2 page 9 when lifting Make sure that all the constituent parts of the machine are properly assembled before lifting Warning If han...

Page 11: ...ad this manual Warning Never use the machine in an environment where there is a risk of explosion or fire Familiarise yourself with and follow the relevant fire safety regulations when using the machi...

Page 12: ...ent Warning There is a risk of crush injuries while lowering to the transport position or raising to the operating position Use the lifting handles to avoid trapping your hands and fingers 2 3 Notes N...

Page 13: ...cation above zero for at least two hours before use Note Discolouration on the top of the HEPA filter indicates that the main filter is not functioning as it should If the HEPA filter is dirty on the...

Page 14: ...able adapted for different markets For model variants see the table in Technical data page 37 The dust that is vacuumed up is captured in a Longopac bag which can be sealed when the desired quantity o...

Page 15: ...t cylinder 2 Handle filter cleaning valve 3 Handle 4 Attachment point for lifting the machine 5 HEPA filter holder 6 Outlet ventilation hose connection 160 mm 7 Motor package including HEPA filter 3 2...

Page 16: ...GL 25 D 10 1 1 Figure 3 3 Keypad I ON Start the dust extractor Press the switch to position I to start the dust extractor O OFF Switch off the dust extractor Press the switch to position O to switch...

Page 17: ...ctive gloves mouth mask and hearing protection Warning The machine must only be used and moved on level surfaces There is a risk of crush injuries if the machine starts to roll Tip Check the minimum r...

Page 18: ...dust extractor is in use it must be in the operating position see Figure 4 3 page 14 1 Raise the dust cylinder package from the transport position by lifting with the lifting handles see Figure 3 1 p...

Page 19: ...1 13 2 Lift until the catches Figure 4 2 page 13 fasten firmly in the top lug on the chassis for operating position Figure 4 2 Locking the dust cylinder package 3 Make sure that both catches are prope...

Page 20: ...extractor is in the operating position and you want to lower it to the transport position do as follows 1 Lift the dust cylinder package with both hands using the lifting handles see Figure 3 1 page...

Page 21: ...e transport position or raising to the operating position Use the lifting handles to avoid trapping your hands and fingers 4 3 Lifting the machine When lifting the dust extractor lifting straps are us...

Page 22: ...e dust extractor is equipped with Longopac brand refuse bags which are sealed and discarded once the maximum amount of dust is reached Longopac makes it possible to minimise dust exposure when changin...

Page 23: ...HTC GL 25 D Operation 1 1 17 4 4 1 Removing the full waste bag 1 2...

Page 24: ...Operation HTC GL 25 D 18 1 1 3 4 Tip Pull out a new length of empty Longopac down to the collection plate This is to create the best conditions for the waste to fall into the Longopac...

Page 25: ...4 2 Fitting Longopac When fitting Longopac bags it is recommended that the pre separator be in the operating position see The dust extractor s operating position page 12 1 2 Tip The Longopac holder is...

Page 26: ...Operation HTC GL 25 D 20 1 1 3 4...

Page 27: ...HTC GL 25 D Operation 1 1 21 5 6...

Page 28: ...Operation HTC GL 25 D 22 1 1 7 Tip Pull out a new length of empty Longopac down to the collection plate This is to create the best conditions for the waste to fall into the Longopac...

Page 29: ...lated Tip Only use the extra ventilation hose which at the least must have a diameter of 160 mm when necessary since the dust extractor s capacity is reduced when the hose is installed 1 Connect the v...

Page 30: ...onnect the dust extractor to the mains supply Use suitable cables for the dust extractor 3 Start the dust extractor by putting the switch into the position I 4 Switch off the dust extractor by putting...

Page 31: ...when the dust extractor s capacity to take up dust reduces When cleaning the filter the dust extractor must be switched on and in operation Hold your hand over the inlet or place the hose against the...

Page 32: ...Operation HTC GL 25 D 26 1 1 2 Grip the handle on the filter cleaning valve see Figure 4 8 page 26 Figure 4 8 Filter cleaning step 2...

Page 33: ...ge 27 so the filter valve is open for a few seconds and the dust drops into the bag 5 Repeat the above procedure until the suction regains the desired capacity 4 7 Making operation easier In order to...

Page 34: ...ration HTC GL 25 D 28 1 1 Figure 4 10 Making operation easier Tip By arranging the hose and cable as shown in the picture you avoid disruptive stoppages caused by having to re position the cable and h...

Page 35: ...rinse off the machine using a high pressure washer as moisture can penetrate to the electrical parts and the absolute filter and sock filter as well as damage the drive system and the duct fan Always...

Page 36: ...tenance and repairs HTC GL 25 D 30 1 1 2 Lift the HEPA filter holder 2 out of the way see Figure 5 1 page 30 Let the HEPA filter holder and the hose hang freely Figure 5 1 Removing the HEPA filter hol...

Page 37: ...filter is dirty discoloured or damaged 6 If the filter is dirty discoloured or damaged it needs replacing In this case go to Replacement of HEPA filters page 34 for further instructions Otherwise the...

Page 38: ...breathing protection 1 Start with the dust extractor in the transport position see Lowering the dust extractor to the transport position page 14 2 Release the catches 1 that hold the top in place see...

Page 39: ...ive it should be replaced In this case go to Replacement of main filter page 34 for further instructions Otherwise the filter should be fitted back in place 5 4 Every week 5 4 1 General inspection Car...

Page 40: ...needs changing the following points must be done after steps 1 5 in Check HEPA filters page 29 1 Discard the defective HEPA filters 2 Install the new HEPA filters Take care that it is installed centr...

Page 41: ...r machine requires servicing For contact information see Contact Information at the start of the manual 5 9 Spare parts To ensure rapid delivery of spare parts always specify the model the machine s s...

Page 42: ...t cannot be dealt with or if there are other faults contact your nearest retailer See Contact Information at the front of the manual 6 2 The dust extractor will not start Check if the power connection...

Page 43: ...330 380 Machine s initial vacuum mbar 20 21 Filter area main filter m2 4 4 Filter area Hepa 13 filter m2 3 12 3 12 Motor power kW 2 2 2 2 Voltage V 1 x 110 1 x 230 Current A 18 4 9 2 Recommended minim...

Page 44: ...Technical data HTC GL 25 D 38 1 1 Figure 7 1 Height and length of the dust extractor in the transport position in millimetres...

Page 45: ...HTC GL 25 D Technical data 1 1 39 Figure 7 2 Height and length of the dust extractor in the operating position in millimetres Figure 7 3 Width of the dust extractor in millimetres...

Page 46: ...g Camlock Metal inc aluminium Metal recycling 1 Hose Plastic PUR and metal wire Plastic recycling combustible HEPA filter Hepa 13 Metal glass fibre reinforced paper and hot melt adhesive Metal recycli...

Page 47: ...can be recycled by sorting as hard plastics Electronics can be deposited as electronic waste The machine or machine components can also be returned to HTC Sweden AB For recycling and scrapping of comp...

Page 48: ...warranty terms please contact your retailer 9 2 CE marking CE marking of a product guarantees its free movement within the EU area in accordance with EU regulations CE marking also guarantees that th...

Page 49: ...HTC GL 25 D Warranty and CE marking 1 1 43...

Page 50: ...4 0 845 460 2500 Fax 44 0 845 460 1500 E mail info htc europe co uk www htc floorsystems com HTC Floor Systems GmbH Im Petersfeld 7 65624 Altendiez Germany Phone 49 0 6432 64558 0 Fax 49 0 6432 64558...

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