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HTC confidential

© 2004, HTC CORPORATION. ALL RIGHTS RESERVED. TOTAL

53

CONT.ON. 16 PAGE NO.

15

Separate the LCD bracket from the M/B then

separate the LCM from LCD bracket.

Unlock 2 antenna hooks to remove the antenna

from the main board.

Disconnect the camera module.

The Disassembly process is finished.

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Summary of Contents for Gene

Page 1: ...confidential 2004 HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 2 PAGE NO 1 Gene Service Manual HTC Proprietary Confidential Treatment Requested Rev A08 Nov 26 2008 HTC Corp Engineering Mobili...

Page 2: ...7 03 09 Add pictures on chapter 5 1 PSE Budiman Cheng GSD MP A04 2007 04 10 Add battery rundown on chapter 6 PSE Budiman Cheng GSD MP A05 2007 05 08 Add more description at the Location column on chap...

Page 3: ...TIC WINCE TEST ITEMS 21 4 2 TEST PROCEDURE 22 CHAPTER 5 SOFTWARE UPGRADE PRCEDURE 24 5 1 RUU RE FLASH UPGRADE UTILITY 24 5 2 SD CARD UPGRADE 28 CHAPTER 6 LEAKAGE CURRENT MEASUREMENT 30 BATTERY RUNDOWN...

Page 4: ...HTC confidential 2004 HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 5 PAGE NO 4...

Page 5: ...Internal Antenna GSM GPRS EDGE Quad band 850 900 1800 1900MHz Auto Band Switching Global roaming Audio codec AMR EFR FR HR SMS MO MT concatenated SMS 640 characters Generic services Call holding waiti...

Page 6: ...er for Hands free supported Full duplex AMR AACWAV WMA MP3 codec 16 bits with 8KHz 11KHz 22KHz 44 1KHz Camera 2 mega pixel CMOS Bluetooth Compliant with V2 0 without EDR Class 2 transmit power Support...

Page 7: ...er Microsoft Windows Mobile 5 0 Applications Pocket Outlook Calendar Contacts Messaging Tasks and Voice Notes FirectPushl Internet Explorer Mobile Office Mobile Word Excel PowerPoint Mobile Windows Me...

Page 8: ...nager Bluetooth FTP Carrier Specific Applications Java virtual machine J2ME CLDC 1 1 MIDP 2 0 SPB GPRS Monitor for hTC Bluetooth SAP for hTC Regulatory R TTE EMC EMI Safety SAR FCC Approval FCC HAC PD...

Page 9: ...ransfer AC to DC for Unit 4 SD Card with Diagnostic test program must be encoded by HTC For unit diagnostic test HTC design 5 128MB SD memory card must be encoded by HTC For unit ROM code transfer to...

Page 10: ...L 53 CONT ON 11 PAGE NO 10 CHAPTER 3 ASSEMBLING AND DISASSEMBLING 3 1 Disassembling Tools needed for Assembling and Disassembling 1 Torx Screw Driver T4X30 2 Flat Plastic Stick 1 Take out the Stylus 2...

Page 11: ...urns do not disassemble crush puncture short external contacts or dispose of in fire or water Replace only with specified batteries Recycle or dispose of used batteries properly Release 2 screws on ho...

Page 12: ...TC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 13 PAGE NO 12 Loosen and take out 2 screws from the housing Remove the main board from the housing start from the top side Use Stylus to lift up vib...

Page 13: ...ial 2004 HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 14 PAGE NO 13 UNPLUG VIBRATOR FROM THE MAIN BOARD Unplug speaker connector from its connector on the M B Remove the kapton tape from the L...

Page 14: ...ial 2004 HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 15 PAGE NO 14 Unlock the LCM connector and then release the LCM FPC Loosen 2 screws from LCD bracket Remove microphone rubber Be careful o...

Page 15: ...RESERVED TOTAL 53 CONT ON 16 PAGE NO 15 Separate the LCD bracket from the M B then separate the LCM from LCD bracket Unlock 2 antenna hooks to remove the antenna from the main board Disconnect the ca...

Page 16: ...4 HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 17 PAGE NO 16 3 2 Assembling Connect the Camera module 1 Install the speaker into the antenna cover 2 Assemble the antenna on the M B Connect the...

Page 17: ...RESERVED TOTAL 53 CONT ON 18 PAGE NO 17 Attach the microphone rubber Be careful of the rubber 1 Assemble the LCM on the LCD bracket 2 Assemble the LCD bracket to the M B Fasten 2 screws to fix the LCD...

Page 18: ...nfidential 2004 HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 19 PAGE NO 18 Insert the LCM FPC into the connector and then lock the connector Connect the vibrator Assemble the vibrator on the h...

Page 19: ...TS RESERVED TOTAL 53 CONT ON 20 PAGE NO 19 1 Assemble the Main Board into housing 2 Fasten 2 screws to fix it Screw 72H01403 00M Torque 1 2 0 1 kgf cm Attach the receiver to the bezel Assemble the bez...

Page 20: ...Screw 72H01403 00M Torque 1 2 0 1 kgf cm Install the battery by insert the right side of the battery first then gently push the battery into its place Note Leave the end part of the plastic ribbon lai...

Page 21: ...ecksum test 10 Battery Test Battery info check 11 Vibrator Test Vibrator on test 12 Headset Play Test Headset out test 13 Speaker Play Test Speaker out test 14 Receiver Play Test Receiver out test 15...

Page 22: ...test items WinCE Test USB Test I Start up the Microsoft ActiveSync program in the PC II Insert USB cable and connect unit to desktop or laptop III The USB to PC icon is appears on the Today screen whe...

Page 23: ...ct the Make this device Checkbox III Press Action key Jog ball to go next test pattern Bluetooth Test 2 I Tap Start Settings Connections Beam and select Receive all Checkbox II To create a file tap St...

Page 24: ...For the master unit you could prepare it in the following ways Take one from Swap unit with the most up to date Rom Code Build one first by connecting to SDO for OS Upgrade Download via RUU HTC RMAII...

Page 25: ...AL 53 CONT ON 26 PAGE NO 25 I Download OS image from SDO http htcscm10 htc com tw SDO II Un zip the file and execute RUU program III Follow instruction on your PC complete check box and NEXT IV On pro...

Page 26: ...SERVED TOTAL 53 CONT ON 27 PAGE NO 26 V Confirm your ROM version and new update version then choose NEXT VI Click Next to proceed VII Read the information from pop up message and the OS update procedu...

Page 27: ...ntial 2004 HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 28 PAGE NO 27 VIII You can see the update progress from your PC and in your device IX The OS upgrade is finished click Finish to close t...

Page 28: ...opy image file to SD card III Select file system and format the SD card to FAT32 mode IV Copy the image file XXX nbh to SD card and rename to GENEIMG NBH 9 SD Upgrade 1 V Turn the device power off and...

Page 29: ...HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 30 PAGE NO 29 VIII Take out the SD card IX Cold boot the device Now the upgrade is done Note Due to security issue it is not allowed to re flash d...

Page 30: ...l leakage current on main board which caused high power consumption compare to GOOD main board 1 Requirement Power Supply Micro current Meter Current series JIG CABLE Battery JIG 1 Equipment need A Po...

Page 31: ...ty of power supply A and current meter B 4 Connect cable of fixture C to negative polarity of power supply A and current meter B Note black cable to power supply A and red cable to current meter B 5 S...

Page 32: ...53 CONT ON 33 PAGE NO 32 3 Connect cable C to positive polarity of power supply A and current meter B 4 Connect cable of fixture E to negative polarity of power supply A and current meter B 5 Setting...

Page 33: ...over it means M B failed please replace M B for repair 8 Switch OFF the unit Unit is turn off and no display 9 Measure power off current Check current value on the current meter Current value must un...

Page 34: ...Please charge your unit to full capacity for battery until the green light Is displayed before doing the test 2 Disable all RF functions including GSM BT WLAN GPS and etc TEST PROCEDURE Connect devic...

Page 35: ...ION ALL RIGHTS RESERVED TOTAL 53 CONT ON 36 PAGE NO 35 X Make a folder in the device XI Copy PowerDetect exe into the folder Battery Rundown 1 I Adjust the Backlight brightness into the maximum level...

Page 36: ...2004 HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 37 PAGE NO 36 I Disable Turn off backlight if device is not used for in Battery power Battery Rundown 3 I Execute PowerDetect exe under WinCE...

Page 37: ...RVED TOTAL 53 CONT ON 38 PAGE NO 37 I Set the Sleep as 1hour II Set the Record as 2Mins Battery Rundown 5 I After running 1 hour the test will be finished II Press the Power Button to turn on the powe...

Page 38: ...ALL RIGHTS RESERVED TOTAL 53 CONT ON 39 PAGE NO 38 I Test result is generated into the log file as PowerCap x Battery Rundown 7 I Tag the log file to check the capacity Caution If the capacity is unde...

Page 39: ...TC 7 1 Classes definition of inspective area Class A area The front side of main unit involve all buttons and LED lens except LCD Class B area The view of qwerty keyboard after slid out main unit invo...

Page 40: ...ORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 41 PAGE NO 40 7 2 Main unit inspection Gap inspection Description Accept criteria Level 1 Stylus Stylus assembly protruding loose missing falling and de...

Page 41: ...caused the power button fallen off 11 Both item 9 10 MB replacement is necessary unless you are authorized to do board level repair 12 If Charge light is red when plug in AC adapter it means the main...

Page 42: ...tion of LCM FPC whether is properly connected 2 Try with another LCM 3 Try with another Rigid Flex board 4 Try with another Main Board 5 Replace LCM if necessary 6 Replace rigid Flex board if necessar...

Page 43: ...onnector on the unit whether it is physically damaged 4 Replace Main Board if necessary 5 Once the defective part has been identified verify it again with the defective part whether the symptom could...

Page 44: ...r 2 Check whether the condition of Battery Charging status is correct 3 Dismantle the unit and check the appearance of Battery cover 4 Try with another Battery or Replace Battery if necessary 5 Try wi...

Page 45: ...fective part whether the symptom could be duplicated 8 Replace Camera if camera function was defect at the same time 9 A No Recorded Sound or Distorted sound 1 Check Sound Notifications Settings in th...

Page 46: ...HTC confidential 2004 HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 47 PAGE NO 46 CHAPTER 9 GENERIC SPARE PART LIST 9 1 SPL for Repair...

Page 47: ...1 CON2 LCM connector 8 75H00566 00M Connector B to C 2P 1Pitch 1A 30V KYOCERA 1 PCON2 Vibrator connector 9 75H00605 00M Connector B to B 22pin 0 5pitch AXK5F22547YG MATSUSHITA 1000mohm 0 5A 60V Gene...

Page 48: ...C CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 49 PAGE NO 48 CON11 CON4 CON8 MIC1 CON3 CON2 SW16 PCON1 BANT1 SW1 SW3 SW12 SW17 SW18 ACON1 SW15 SW10 SW14 SW7 SW8 SW6 SW4 SW5 SW13 SW9 SW11 WBCON_SW1...

Page 49: ...3 CONT ON 50 PAGE NO 49 9 3 FRU M B additional parts location P N Description 72H02377 00M EMI Gasket LCM 72H01689 00M EMI Gasket MPCB 76H01604 00M Mylar LCD 77H00193 00M Liquid Damage Indicator 76H01...

Page 50: ...confidential 2004 HTC CORPORATION ALL RIGHTS RESERVED TOTAL 53 CONT ON 51 PAGE NO 50 APPENDIX A Generic Labeling Plan Agency label HTC P N 77H00457 00M Size 50 7 X 35 83mm The brand name is shown on B...

Page 51: ...5 104 7 TX Phase Peak Error 5 975 104 8 TX Frequency Error 5 975 104 9 TX Phase RMS Error 5 42 104 10 TX Phase Peak Error 5 42 104 11 TX Frequency Error 5 42 104 12 TX Phase RMS Error 5 124 104 13 TX...

Page 52: ...0 661 104 3 Fast Bit Error Rate 0 810 104 PCS 1900 Transmitter Test 4 TX Phase RMS Error 0 512 104 5 TX Phase Peak Error 0 512 104 6 TX Frequency Error 0 512 104 7 TX Phase RMS Error 0 661 104 8 TX Ph...

Page 53: ...28 104 6 TX Frequency Error 5 128 104 7 TX Phase RMS Error 5 189 104 8 TX Phase Peak Error 5 189 104 9 TX Frequency Error 5 189 104 10 TX Phase RMS Error 5 251 104 11 TX Phase Peak Error 5 251 104 12...

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