HTC Elf Series Service Manual Download Page 9

Page: 9 / 73

6/30/2008 2:33:43 PM

Doc. No.

DOC-00028788

REV.

Issued Date

2007/05/03

Revised Date

2008/03/21

A08

Doc. Title

Elf/Elfin series model Service Manual

Page

9 of 73

HTC CONFIDENTIAL

SM-TP001-0704

HTC Corporation

USB Certification

BQB Certification

WiFi Certification

CB Certificate/report [International]

GCF Certification [European Union]

R&TTE: EMC / EMI, Safety SAR [European

Union]

PTCRB Approval [North America]

UAELAB [UAE]

ICASA [South Africa]

Summary of Contents for Elf Series

Page 1: ...3 Revised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 1 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Elf Elfin series model Service Manual HTC Proprietary Confiden...

Page 2: ...1 Modify the FS 1 5 ver and SPL 2 add the DIAGNOSTIC PROGRAM test step 3 Modify the COSMETIC INSPECTION CRITERIA PSE Ares Chang GSD MV A02 200708 10 Add reflash Touch flo tool on P44 Update SPL photo...

Page 3: ...LIST OF DIAGNOSTIC WINCE TEST ITEMS 21 4 2 TEST PROCEDURE 22 4 3 BATTERY RUNDOWN TEST PROCEDURE 30 CHAPTER 5 SOFTWARE UPGRADE PROCEDURE 35 RUU RE FLASH UPGRADE UTILITY 35 5 2 SD CARD UPGRADE 39 5 3 RE...

Page 4: ...dows Mobile 6 Professional Dimension 99 9 mm L x 58 mm W x 13 9 mm T 112 g with battery pack Processor Chipset TI OMAP 850 200Mhz Memory ROM 128 MB NAND default 256 MB NAND optional SDRAM 64 MB mobile...

Page 5: ...rofiles Generic Access profile Serial Port profile Headset profile Object Push profile PAN Hands free profile Generic Object Exchange profile A2DP AVRCP SIM Access Profile Service Discovery profile HI...

Page 6: ...0 60 Hz DC output 5V and 1A Keyboard Button Switch Power button Position Top Short Press system sleep on off Long Press power on off One 5 way navigation pad Key orientation shall be adjusted after vi...

Page 7: ...pin to 5pin 3 5 mm Audio Jack Car Charger Generic Car Holder Optional support accessories Wired Car Kit Bluetooth Car Kit Battery Charger Extended Battery Microsoft Windows Mobile 6 Applications Micr...

Page 8: ...bps playback Picture Video Enhancement Video Thumbnail Preview H 263 3gp MPEG4 mp4 Motion JPEG avi Integrate with camera and WMP for video files management and playback ZIP Smart Dialing MMS Client Pa...

Page 9: ...in series model Service Manual Page 9 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation USB Certification BQB Certification WiFi Certification CB Certificate report International GCF Certification...

Page 10: ...dset For Audio test 3 AC Adapter Transfer AC to DC for Unit 4 WLAN AP For WiFi test 5 Micro SD Card with Diagnostic test program must be encoded by HTC For unit diagnostic test HTC design 6 128MB micr...

Page 11: ...IAL SM TP001 0704 HTC Corporation CHAPTER 3 DISASSEMBLING AND ASSEMBLING Assembly Procedure Tools 1 Glove Lens Cleaning Tissue 2 Plastic type tweezers 3 PHILIP Screw Driver 000X40 4 TORX Screw Driver...

Page 12: ...f 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Assemble the rigid flex board Fasten the 2 screws as the location indicated and apply the mylar on the rigid flex board to press down rigid flex boa...

Page 13: ...0704 HTC Corporation Insert the LCD FPC into the slot and make sure that the white line on the FPC align with the M B connector s edge and apply the Mylar on the LCD connecter Assemble the SIM Rubber...

Page 14: ...Insert the vibrator wire into connecter on the Main Board Assembly rigid flex board FPC on the Main Board and check the panel and LCD if any exists on the sruface stain filament scratch etc Warning Pl...

Page 15: ...TIAL SM TP001 0704 HTC Corporation Assemble the antenna cover Fasten the 4 screws to fix the housing with bezel New screw P N 72H02401 00M Screw Delta PT T5 M1 5 6 ELFIN Torque for new build 1 2 Torqu...

Page 16: ...28788 REV Issued Date 2007 05 03 Revised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 16 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Assemble battery cover and ins...

Page 17: ...l Service Manual Page 17 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Disassembly Procedure Main Unit Apply the force on the location indicates and Remove the battery cover 1 Pull out the Styl...

Page 18: ...IDENTIAL SM TP001 0704 HTC Corporation Remove the antenna cover If damage when disassemble the speaker receiver must replace new Hold the flat plastic stick vertically and slide through the gap to dis...

Page 19: ...2 screws on the rigid flex board Remove the mylar on the rigid flex board Release the touch window FPC connector by unlocking the switch This Mylar is reusable Remove the rigid flex board and keypad f...

Page 20: ...Revised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 20 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Remove the mylar and unlock the LCD connector and remove the F...

Page 21: ...Test SIM card test 8 MSIM Test Mega SIM card test 9 SD Card Test SD card Read Write test 10 ROMCHKSUM Test ROM checksum test 11 RAM Tset SDRAM test 12 Button test VolUp VolDn Send Up Down Left Right A...

Page 22: ...l Service Manual Page 22 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 4 2 Test Procedure How to select test item Using navigation button Up or Down or to select the test items How to execute t...

Page 23: ...ued Date 2007 05 03 Revised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 23 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Red pattern Green pattern Blue pattern Colo...

Page 24: ...2007 05 03 Revised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 24 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation D Vibrator test E LED test screen LED RED BT ON LED...

Page 25: ...00028788 REV Issued Date 2007 05 03 Revised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 25 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation H SD Card Test I ROM check...

Page 26: ...odel Service Manual Page 26 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation L Timer check M Battery information N Format storage test screen O USB link test screen ActiveSync Start Programs Activ...

Page 27: ...est I Start up the Microsoft ActiveSync program in the PC II Insert USB cable and connect unit to desktop or laptop III The USB to PC icon is appears on the Today screen when your device is connected...

Page 28: ...luetooth Test 1 I Tap icon COMM Manager on the Today screen and turn on Bluetooth II Tap the icon Settings down right the corner of the screen and select the Make this device Checkbox III Press Action...

Page 29: ...Bluetooth Test 3 IV Once device is searched tap the device to send the file V Return to Today screen and tap Start Program COMM Manager Bluetooth to turn off Bluetooth WLAN Test I Tap icon COMM Manag...

Page 30: ...ove WinCE 6 0 should use ActiveSync 4 5 Master Unit Battery in Warrantee Caution 1 Please charge your unit to full capacity for battery until the green light Is displayed before doing the test 2 Disab...

Page 31: ...Elf Elfin series model Service Manual Page 31 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Copy the Battery Rundown tool into the device I Make a folder in the device II Copy PowerDetect exe i...

Page 32: ...Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 32 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Battery Rundown 2 I Disable Turn off backlight if device is not used f...

Page 33: ...lfin series model Service Manual Page 33 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Battery Rundown 4 I Set the Sleep as 1hour II Set the Record as 2Mins Battery Rundown 5 I After running 1...

Page 34: ...le Elf Elfin series model Service Manual Page 34 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Battery Rundown 6 I Test result is generated into the log file as PowerCap x Battery Rundown 7 I T...

Page 35: ...rge the battery in advance if necessary For the master unit you could prepare it in the following ways Take one from SWAP unit with the most up to date ROM Code Build one first by connecting to SDO fo...

Page 36: ...ies model Service Manual Page 36 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation III Download OS image from SDO http htcscm10 htc com tw SD O IV Un zip the file and execute RUU program V Follow i...

Page 37: ...8 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 37 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation VII Confirm your ROM version and new update version then choose NEXT VIII Click...

Page 38: ...788 REV Issued Date 2007 05 03 Revised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 38 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation RUU 7 X The OS upgrade is finish...

Page 39: ...HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 5 2 SD card upgrade Download OS Image from SDO I Download OS image from SDO http htcscm10 htc com tw SDO II Un zip the image file Format SD card and copy...

Page 40: ...704 HTC Corporation SD Upgrade 1 V Turn the device power off and insert Diagnostic SD card VI Press and hold camera key then press power key to entry Boot loader mode VII Press power key to start upgr...

Page 41: ...process Take MB from spare and perform change color ID F T test Reflash code into subjective color 5 3Reflash tool for change color ID upgrade process hTc ship more then two colors into market Due to...

Page 42: ...DENTIAL SM TP001 0704 HTC Corporation Download OS Image from SDO Encrypted SD card from hTc 1 Download OS image from SDO http htcscm10 htc com tw SDO 2 Un zip the image file Format SD card and copy im...

Page 43: ...ge color ID Upgrade 1 Encrypted SD card from hTc 5 Turn off the device and insert Diagnostic SD card 6 Press and hold camera key then press power key to entry Boot loader mode 7 Chose Change Color ID...

Page 44: ...ASUREMENT This is a quick method to measure if any abnormal leakage current on main board which caused high power consumption compare to GOOD main board 1 Requirement Power Supply Micro current Meter...

Page 45: ...0704 HTC Corporation 3 Connect cable C to positive polarity of power supply A and current meter B 4 Connect cable of fixture C to negative polarity of power supply A and current meter B Note black ca...

Page 46: ...model Service Manual Page 46 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 3 Connect cable C to positive polarity of power supply A and current meter B 4 Connect cable of fixture E to negative...

Page 47: ...ss level to power saves Current value must under 108mA if over it means M B failed please replace M B for repair 8 Switch OFF the unit Unit is turn off and no display 9 Measure power off current Check...

Page 48: ...of ELF products These cosmetic criteria should be applied in QC1 QC2 CDIT stations Regarding functional inspection of CDIT please refer to CDIT SIP 7 1 Classes definition of inspective area 7 2 1 Clas...

Page 49: ...nting of main unit does not allow bad printing scratch dirty lacquer peeling dark white dot on it Camera lens dot particle D 0 25mm burr 1 5mm W 0 2mm 1 Gap inspection Description A c c e p t c r i t...

Page 50: ...1mm Minor 10 APP KEY around GAP GAP 0 9mm Key stuck are not allowed APP key hight 0 9mm Minor 2 Step inspection Description Accept criteria Level 1 Step between upper lower slid parts Step 0 50 mm Min...

Page 51: ...c Description Accept criteria Level Edge damage on all mating parts L 3mm W 0 254mm Minor 2 Burr W 0 25mm Max sharp edge is not acceptable Minor 4 Imprint mark Description Accept criteria Level Class...

Page 52: ...2 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Cosmetic of Camera Symptom Standard Defect model Inner glass Accept Glue Out side glass Over to black area not accept Minor Inner glass W 0 25 mm...

Page 53: ...r 2 Dark Dots 2 adjacent 0 Minor 3 Dark or Bright lines 0 Minor 4 All Allowable Dots Defects Total Number 3 S 5mm Minor 2 1 Electrical Characteristic Defects 5 Shift and tilt of screen viewed area The...

Page 54: ...nections including LCD FPC to Main Board Try with another Main Board 9 Fuse blown 10 Customer abuse caused the power button fallen off 11 Both item 9 10 MB replacements is necessary unless you are aut...

Page 55: ...y 1 Check the connection of LCD FPC whether is properly connected 2 Try with another LCD 3 Try with another Rigid Flex board 4 Try with another Main Board 5 Replace LCD if necessary 6 Replace rigid Fl...

Page 56: ...ive part has been identified verify it again with the defective part whether the Symptom could be duplicated 5 B Wireless Connection GSM GPRS BT WLAN not possible 1 Make sure the user has been contact...

Page 57: ...whether the Symptom could be duplicated 7 C Main Battery does not recharge 1 Make sure the Battery takes fully charge with AC Adapter 2 Check whether the condition of Battery Charging status is correc...

Page 58: ...unit for Sound Enabling 2 Make sure it s not MUTED 3 Dismantle and Check whether the Microphone is properly installed check or missing rubber 4 Replace Microphone if necessary 5 Replace Main Board if...

Page 59: ...94 00M TFT LCD Module LMS283GF01 SAMSUNG 71 7 52 9 1 9mm 1 each 1 A 1 9 71H01952 01M Keypad HTC AP Black ELF C9 1 each 1 A 1 10 72H00353 10M Screw M1 6 X 2 5 TORX FD Ni plated Nylok Gene 2 TORX 11 72H...

Page 60: ...Q ty 1 Part No 36H00570 00M Part No 52H10057 41M Description Receiver Description Rigid Flex Board Pre Assy keypad GLOB AL FLEX Q ty 1 Q ty 1 Part No 36H00578 00M Part No 54H00240 00M Description Vib...

Page 61: ...1 6x2 8 Phillips Q ty 1 Q ty 2 Part No 76H00965 00M Part No 72H02401 00M Description Tape LCD connect Hurricane Robbie 1 each 18x13 Description Screw T5 M1 5 6 TORX Q ty 1 Q ty 4 Part No 76H01810 00P...

Page 62: ...1 Q ty 1 Part No 74H00875 00P Part No 80H00567 XX Description Battery cover Description SUB ASSY Bezel w Touch window Q ty 1 Q ty 1 Part No 36H00539 00M Part No 71H01952 00M Description Antenna Pre A...

Page 63: ...Service Manual Page 63 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation Part No 79H00055 02M Part No 76H02031 00M Description AC Adapter 1A 5V 66 5 28 72 7mm Description Sponge Receiver Elf Q ty...

Page 64: ...COAXIAL CONNECTOR RF WITH SWITCH SMD MM8430 2600RA1 MURATA 2 WBCON_SW1 WCON_SW1 COAXIAL CONNECTOR RF 8 75H00467 12M Connector SD Card 10Pin 1 1Pitch 100053FB010S406ZL SUYIN 100mohm 0 5A 5V 1 CON10 mic...

Page 65: ...ective component first then solder on new component 75H00707 00M CON 9 The solder MUST ONLY be applied on SideA Please refer to image below 2 When replacing the USB connector please remove the defecti...

Page 66: ...03 21 A08 Doc Title Elf Elfin series model Service Manual Page 66 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation APPENDIX A Generic Labeling Plan 1 Agency label 1 1 Agency label 1 2 Unit label l...

Page 67: ...8 REV Issued Date 2007 05 03 Revised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 67 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 1 Agency label 1 1 Agency label HT...

Page 68: ...30 2008 2 33 43 PM Doc No DOC 00028788 REV Issued Date 2007 05 03 Revised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 68 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporati...

Page 69: ...evised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 69 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 1 2 Unit label location explanation Water sensitive label HTC P...

Page 70: ...788 REV Issued Date 2007 05 03 Revised Date 2008 03 21 A08 Doc Title Elf Elfin series model Service Manual Page 70 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation 2 Battery label 2 1 battery labe...

Page 71: ...21 A08 Doc Title Elf Elfin series model Service Manual Page 71 of 73 HTC CONFIDENTIAL SM TP001 0704 HTC Corporation B RF Antenna Test Specification Antenna level testing is by air coupling within a s...

Page 72: ...6 TX Phase RMS Error 5 975 104 7 TX Phase Peak Error 5 975 104 8 TX Frequency Error 5 975 104 9 TX Phase RMS Error 5 42 104 10 TX Phase Peak Error 5 42 104 11 TX Frequency Error 5 42 104 12 TX Phase...

Page 73: ...heck TX Power 0 698 104 15 Check TX Power 0 885 104 PCS 1900 ReceiverTest 1 Fast Bit Error Rate 0 512 104 2 Fast Bit Error Rate 0 661 104 3 Fast Bit Error Rate 0 810 104 PCS 1900 Ttansmitter Test 4 TX...

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