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Machine description

HTC 80 iD

10

1.1

9.

Hinge for lowering upper cylinder section

10.

Handle, valve

Figure 3-3. Dust extractor side view with HEPA filter holder and electrical connection

1.

Longopac holder pre-separator

2.

Side duct fan

3.

Inlet, electrical connection

4.

Keypad start and stop

5.

HEPA filter

6.

Negative pressure limit valve

7.

HEPA filter holder

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Summary of Contents for 80 iD

Page 1: ...HTC 80 iD MANUAL GB Translation of manual in original language...

Page 2: ...HTC 80 iD...

Page 3: ...s and service partners on our website www htc floorsystems com Always specify the model and serial number when asking questions about your product Trademarks HTC is a trademark owned by HTC Sweden AB...

Page 4: ...serial numbers from 2011 onward conforms to the applicable regulations in directives MD 2006 42 EC and LVD 2006 95 EC The following standards have been used as a basis ISO 3741 and ISO 11202 This prod...

Page 5: ...actor 8 3 5 Lifting the machine 11 3 6 Wheel brake 12 3 7 Description of controls Keypad 12 4 Usage 14 4 1 General Information 14 4 2 The positions for the dust extractor 14 4 2 1 The dust extractor s...

Page 6: ...5 4 9 Check the side duct fan 37 5 5 Every six months or 600 hours 37 5 5 1 Check the fastening of the bolts 37 5 6 Every year 37 5 6 1 Replace sock filters 37 5 6 2 Replace HEPA filters 37 6 Service...

Page 7: ...HTC 80 iD Table of contents iii 10 Warranty and CE marking 53 10 1 Warranty 53 10 2 CE marking 53...

Page 8: ...Table of contents HTC 80 iD iv...

Page 9: ...ore using it Contact your local retailer for further information For contact information see Contact Information at the start of the manual 1 2 Responsibility Even though every effort has been made to...

Page 10: ...ervice life of the dust extractor 1 4 Transportation Always ensure that the dust extractor is emptied of dust and other particles before it is transported lifted or hoisted Always make sure that the d...

Page 11: ...ructions and user manual before using the equipment Check carefully to see if the packaging or the dust extractor has been damaged during delivery If there is any sign of damage contact your retailer...

Page 12: ...are given in chapter Technical data page 50 Warning If handled carelessly the dust extractor can overturn and cause both personal injury and damage to the equipment When lifting the machine make sure...

Page 13: ...user manual Warning Always use the dust extractor in an environment where there is no risk of explosion and fire Familiarise yourself with and follow the relevant fire safety regulations when using t...

Page 14: ...ng of stone and concrete floors and in accordance with HTC s recommendations Note Only use original spare parts from HTC for the dust extractor Otherwise neither the CE marking nor the warranty will b...

Page 15: ...on the pre separator and dust extractor The dust extractor can also be started stopped using a remote control option 3 2 Pre separator The pre separator see pos 8 Figure 3 1 page 8 is of cyclone type...

Page 16: ...gure 3 3 page 10 and streams out through the exhaust pos 5 Figure 3 2 page 9 A hose can be connected to the exhaust to lead the exhaust air away for example to reduce noise and any smells Connection o...

Page 17: ...5 Folding collection plate for Longopac 6 Latch pre separator 7 Sliding valve bypass 8 Integrated pre separator 9 Inlet Camlock female connector Figure 3 2 The back of the dust extractor 1 Valve 2 Ha...

Page 18: ...tion 10 Handle valve Figure 3 3 Dust extractor side view with HEPA filter holder and electrical connection 1 Longopac holder pre separator 2 Side duct fan 3 Inlet electrical connection 4 Keypad start...

Page 19: ...1 1 11 3 5 Lifting the machine When lifting the vacuum system lifting straps are used that are fastened in the notches on the chassis see Figure 3 4 page 11 Only use straps approved for lifting equip...

Page 20: ...of controls Keypad The illustrations show the keypad on the dust extractor and the keypad for remote start Figure 3 6 Keypad on the dust extractor 1 I ON Start the dust extractor Press the button to s...

Page 21: ...e description 1 1 13 To start the dust extractor with the remote control option press the button marked with the number 1 and to switch it off press the button marked with the number 2 Figure 3 7 Keyp...

Page 22: ...ed on level surfaces There is a risk for crush injuries if it should start to roll Tip Check the minimum recommended cable area before using an extension cord You will find the recommended cable area...

Page 23: ...ge 15 Figure 4 1 Operating position 4 2 2 Lower the dust extractor to the service position The dust extractor can be lowered to the service position by releasing the upper cylinder section from the lo...

Page 24: ...r to the service position Warning There is a risk for crush injuries when the dust extractor is lowered to the service position Make sure your hands are not in the way when the upper cylinder sections...

Page 25: ...operating positions for the pre separator are use for handling a full Longopac on the collection plate pos 5 Figure 3 1 page 8 stool or similar resting place Figure 4 3 Locking pin for the pre separa...

Page 26: ...Usage HTC 80 iD 18 1 1 Figure 4 5 Operating position 1 pre separator...

Page 27: ...the dust extractor HTC 80 iD is equipped with a 3 Camlock femal connector se pos 9 Figure 3 1 page 8 for quick easy and safe connection of the suction hose between the grinding machine and dust extra...

Page 28: ...hen necessary since the dust extractor s capacity is reduced when the hose is installed Figure 4 8 Installation of extra ventilation hose Note Place the free end of the ventilation hose outdoors by pu...

Page 29: ...o close the bypass valve pull the valve closed according to Figure 4 9 page 22 A closed bypass valve blocks the connection between the pre separator s cyclone and the volume that stores the dust befor...

Page 30: ...ing the slide gate Tip To ensure effective cleaning of the filter all gaskets on the dust extractor should be checked to ensure that they are undamaged and that they seal tightly Manual filter cleanin...

Page 31: ...per cylinder section so the valve cover opens for about 1 second Then release the handle see Figure 4 12 page 23 Figure 4 12 Filter cleaning 3 Wait a further 2 3 seconds so a new negative pressure for...

Page 32: ...ust extractor is equipped with a sack system that makes it possible to minimise dust exposure when changing waste bags the so called Longopac This sack system can be ordered Please contact your HTC re...

Page 33: ...HTC 80 iD Usage 1 1 25 4 9 1 Removing full Longopac 1 2...

Page 34: ...y Longopac down to the collection plate This is to create the best conditions for the waste to fall into the Longopac 4 9 2 Fitting Longopac When fitting Longopac bags it is recommended that the pre s...

Page 35: ...HTC 80 iD Usage 1 1 27 1 2 Tip The Longopac holders are attached by a bayonet fitting to the dust extractor...

Page 36: ...Usage HTC 80 iD 28 1 1 3 4...

Page 37: ...HTC 80 iD Usage 1 1 29 5 6...

Page 38: ...Usage HTC 80 iD 30 1 1 7 Tip Pull out a new length of empty Longopac down to the collection plate This is to create the best conditions for the waste to fall into the Longopac...

Page 39: ...e side duct fan Warning During maintenance and repairs the power to the dust extractor must be disconnected Warning Use protective equipment such as safety shoes safety goggles protective gloves breat...

Page 40: ...e service position page 15 for instructions on how to do this Warning There is a risk for crush injuries when the dust extractor is lowered to the service position Make sure your hands are not in the...

Page 41: ...eparator Visually inspect that the sealing strip and seal surface on the cover and cone look good Also check the bypass valve see Check sliding valve bypass page 36 and the dust covers see Check dust...

Page 42: ...ng The dust that is sucked up is harmful if inhaled Follow local regulations and use breathing protection 1 Undo the quick release holding the HEPA filter holder in position see Figure 5 1 page 34 2 F...

Page 43: ...t direction through the filters The arrow must point away from the upper cylinder section on the suction system because this is the dust extractor s flow direction 5 Check whether the filters are dirt...

Page 44: ...and pliable material over the area where it is suspected the leak is If the material fastens due to suction there is a leak in the area It is also possible to increase the negative pressure by closing...

Page 45: ...hows that the filter should be replaced this should be done according to Servicing the sock filter page 40 5 6 2 Replace HEPA filters Warning The dust that is sucked up is harmful if inhaled Follow lo...

Page 46: ...hoes safety goggles protective gloves breathing mask and hearing protection 6 2 Servicing the sock filter cassette Warning The dust that is sucked up is harmful if inhaled Follow local regulations and...

Page 47: ...an the upper cylinder section if it has leaked dust 5 Check the sock filters according to Check the sock filters page 32 and replace the sock filters that are damaged or used up according to Servicing...

Page 48: ...replaced the following points must be done 1 Loosen the three appropriate screw joints pos B in Figure 6 2 page 40 on the top of the sock filter cassette so the top is released The sock filters can no...

Page 49: ...A filters must be changed once a year but if the daily inspection shows that the HEPA filters needs changing the following points must be done after steps 1 5 in Check HEPA filters page 33 1 Discard t...

Page 50: ...ction 1 Cut the power to the dust extractor by pulling the plug out of the electrical socket see Figure 3 3 page 10 2 Open the electrical cabinet 3 Press the motor protection Reset button see Figure 6...

Page 51: ...use holder 7 Lower the fuse holder 8 Close the electrical cabinet 9 Connect the dust extractor to the mains supply by plugging in the plug 10 Try to start the dust extractor by pressing the I button o...

Page 52: ...80 iD 44 1 1 1 Open the battery case by screwing out the three screws on the back of the transmitter s case see Figure 6 5 page 44 Figure 6 5 Battery case 2 Carefully remove the back piece 3 Remove t...

Page 53: ...5 Close the back piece 6 Tighten the 3 screws with a Philips screwdriver PH00 torque 0 14 Nm 7 After changing the battery the light emitting diode will shine yellow for 1 second followed by 1 or 2 gre...

Page 54: ...to Relay 1 4 Power unit connection 12 24 V AC DC 5 Learn Erase button 6 Light emitting diode 5 Squelch 7 Light emitting diode 6 Status 8 Light emitting diode 7 Learn 6 6 3 Basic configuration 1 Open t...

Page 55: ...t may be required must be carried out by an HTC Service Centre that has trained service personnel and uses HTC original parts and accessories Contact your retailer if your machine requires servicing F...

Page 56: ...that there is voltage on all phases Check the dust extractor s fuses The dust extractor stops after starting Can be due to something blocking the airflow Check hoses filters etc Maintenance page 31 C...

Page 57: ...rtain air speed to function satisfactorily Very light dust particles The pre separator needs a certain dust particle weight in order to separate them from the airflow Longopac falls apart The dust cov...

Page 58: ...filter class H13 H13 Filter area Hepa 13 filter m 20 8 Sqft 20 8 Motor power kW 7 5 HP 11 5 Voltage W 3 x 400 W 3 x 460 Current A 16 7 A 17 3 Recommended minimum cable area mm 2 5 in2 0 0039 Frequency...

Page 59: ...HTC 80 iD Technical data 1 1 51 Figure 8 1 Height and length of the dust extractor in the operating position in millimetres Figure 8 2 Width of the dust extractor in millimetres...

Page 60: ...ion joint pre separator Plastic nylon Plastic recycling Combustible Hose Plastic PUR and metal wire Plastic recycling Combustible HEPA filter Hepa 13 Metal glass fibre reinforced paper and hot melt ad...

Page 61: ...warranty terms please contact your retailer 10 2 CE marking CE marking of a product guarantees its free movement within the EU area in accordance with EU regulations CE marking also guarantees that th...

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