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For advice 

on the safety and suitability of this equipment

contact your local HSS Hire Shop.
There is a serious risk of personal injury 

if you do not

follow all instructions 

laid down in this guide.

The hirer has a responsibility to

ensure that all necessary

risk assessments have been completed 

prior to the

use of this equipment.

This equipment should only be used by an operator
who has been deemed competent to do so by
his/her employer. 
This equipment should be used by an able bodied,
competent adult 

who has read and understood these

instructions. Anyone with either a temporary or permanent
disability, should seek expert advice before using it.

Keep children, animals and bystanders away from
the work area. 

Cordon off a NO GO area using either

cones, barriers or tape, available for hire from your local
HSS Hire Shop.

Never use this equipment if you are ill,
feeling tired, or under the influence of

alcohol or drugs.

Safety goggles MUST be worn by everyone in
the work area.
This equipment generates potentially harmful
noise levels 

(121.7 dB (A)). To comply with health

and safety at work regulations, suitably rated 

ear

defenders must be worn 

by everyone in the vicinity.

Some materials when cut contain substances
which, when inhaled, can be harmful to health.

A suitable mask must be worn when using this equipment.
Respiratory protective equipment is available for hire,
contact your local HSS Hire Shop for details.

Wear practical, protective clothing, gloves and
footwear. 

Avoid loose garments and jewellery that

could catch in moving parts, tie back long hair.

Ensure the work area is well lit and ventilated,

if in

doubt, ask about lighting and ventilation / dust extraction
equipment at your local HSS Hire Shop. 

Do not work near flammable gases or liquids,

petrol

or paint thinner fumes for example

. Keep combustible

materials at a safe distance -

at least 5m.

Make sure you know how to switch this machine OFF
before you switch it ON

in case you get into difficulty.

Always unplug the saw when not in use, before
carrying it or making adjustments to it.

Having switched the saw OFF, 

always wait for the

blade to come to rest before putting it down.
NEVER start the saw with the blade in contact with
the work piece.
Never carry or pull the equipment by its power
supply cable.
Ensure the guard is correctly fitted and secure 

before

starting work Never remove or otherwise interfere with
any safety guards fitted to the saw. 

Never use the saw to cut any other material.
Make sure that everyone is warned of what you are
doing. 
Check the condition of the equipment before use.  

If

it shows signs of damage or excessive wear, return it to
your local HSS Hire Shop.

The HSS Metal Cutting Circular Saw requires a
110V 16amp generated power supply

, or can be

powered from the mains via a suitable 110V transformer.  

If the equipment fails, or if its power supply cable or
plug becomes damaged, return it.  

Never try to repair

it yourself.

Keep cables out of harm’s way,

and clear of the work

area

.  

Extension leads should be fully unwound and
loosely coiled, away from the equipment.

Never run

them through water, over sharp edges or where they
could trip someone.

Keep the equipment dry, using electrical equipment
in very damp or wet conditions can be dangerous.  

To reduce the risk of electric shock, always use
a suitable RCD 

(Residual Current

-

Operated Device)

available from your local HSS Hire Shop. 

Ensure the machine and the power socket are
switched OFF before plugging into the power supply.

It is essential to familiarise yourself with all the
controls before starting. 

With the saw unplugged from the power supply,

fit the

appropriate blade for the job.
Remove the swarf collection box 

(see EQUIPMENT

CARE).

Push in the shaft-locking button 

to stop the

blade rotating and

remove the blade retaining bolt

and washer 

using the spanner provided.

Pull back the safety guard and slide on the new
blade

(ensuring its teeth point the same way as the

arrow on the saw). Then 

replace the washer and

retaining bolt and re-tighten 

before releasing the

shaft-locking button. Rotate the blade to confirm that the
shaft lock has disengaged.

Set the depth of cut to suit the thickness of the
material being sawn.

Raise the depth adjuster lock

lever, raise or lower the sole plate to suit then retighten
the lock lever. The depth of cut should be 

set so that

the blade protrudes beyond the cut no more than
4mm.

The saw can produce mitred cuts in steel,

to set the mitre

angle 

(between 0

and 45

)

loosen the front and

rear mitre angle lock knobs, set 

the sole plate

to the

required angle and re-tighten the lock knobs.

The final adjustment to consider is

the side fence, used

to guide the blade along a piece of steel parallel to
it’s edge. 
To switch the saw ON, push the lock OFF button
with your thumb and squeeze the 

ON / OFF

trigger. 

To switch OFF 

simply

release the ON / OFF trigger.

The swarf collection box will collect steel cuttings as
the work progresses 

and will need emptying

periodically (see EQUIPMENT CARE). 

All that now remains is to plug the saw into the
power supply and switch ON the power.

Never use this power saw to cut through timber,
plastics 

and other sheet material. It is dangerous and will

damage the saw. For timber and plastic cutting equipment
contact your local HSS Hire Shop.

The maximum sheet steel thickness you can cut is
12mm and this should not be exceeded.
Where steel box section is being cut, the maximum
thickness of the steel should not exceed 6mm with
a maximum 85mm square section.

GENERAL SAFETY

GETTING STARTED

ELECTRICAL SAFETY

BASIC TECHNIQUES

Depth Adjustment

0

15

30

45

Mitre Adjustment

Sole Plate

Rear Mitre

Angle Lock

Knob

Depth Adjuster

Lock Lever

Lock Off Button

ON/OFF 

Trigger

Shaft 

Locking

Button

Front Mitre
Angle Lock

Knob

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