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HSP C25P, Fitting Instructions Manual, Page: 4 / 16

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HSP C25P Fitting Instructions Manual Download Page 4

Remove the Sports Bars from the vehicle & retain the hardware for re-installation. NOTE: Two people are required. 

Thoroughly clean installation areas. 

Important: 

Instructions are for Utes with an UNDER-RAIL tubliner. If you have an OVER-RAIL tubliner you must trim the 

top off.

 

Find the centre of the bed and mark the position. 

C25P

Page 4 of 16

Summary of Contents for C25P

Page 1: ... commencing fitment and report any discrepancies Fitting Instructions Part Number C25P Holden RG Colorado Space Cab 2012 To suit Sports Bars If lubrication of the locks or hinges is required use only Graphite Powder DO NOT use any other lubricants or oils Do not stand sit or rest heavy objects on Tonneau Cover Humans or animals are not to be under the closed Tonneau at any given time Securely lock...

Page 2: ... Qty 2 Gas Strut Qty 2 Strut body mount Qty 2 Striker U Bolt Qty 2 Striker Bracket Qty 2 42 Alan key Qty 1 Fitting Instructions Fitting Instruction Qty 1 Alcohol wipe Qty 1 1177 1177 S700 220 1040 UB 1189 LID NUTS AND BOLTS 25 M8x25 ALAN Head Bolt Qty 8 24 M8 3mm thick Flat Washer Qty 8 19 Self drilling screws Qty 18 M8 Hex Nut Qty 8 23 M6 WASHER Qty 4 11 M6 40MM BOLT Qty 4 13 18 M6 SPRING WASHER ...

Page 3: ...Installation Steps Flow Chart START SPORTS BAR REMOVAL TUB PREP FOR LID INSTALL LID INSTALL AND ADJUSTMENT FINISH C25P Page 3 of 16 ...

Page 4: ...installation NOTE Two people are required Thoroughly clean installation areas Important Instructions are for Utes with an UNDER RAIL tubliner If you have an OVER RAIL tubliner you must trim the top off Find the centre of the bed and mark the position C25P Page 4 of 16 ...

Page 5: ...s as indicated above from the centre of the bed for placement of the bottom hinges WARNING RECHECK DIMENSIONS TO ENSURE CORRECT MEASURENT Drive the self tapping screws through the holes in the top and the base of the hinge plate into the tub Tighten to 3Nm Gas Struts Measure from the front rail inside of tub measure along top edge of tray 1130 mm windscreen end then down 20mm and mark the screws p...

Page 6: ... drilling screws provided Repeat process on other side of tray Refer to Fig 2 and Fig 3 Fig 3 Gas strut bracket fitment Attach small shaft end of gas strut onto gas strut brackets by clicking them in place Refer to Fig 4 with regard to gas strut orientation Fig 4 Gas strut orientation 19 S700 220 1040 C25P Page 6 of 16 ...

Page 7: ...ind the hinges IMPORTANT Position extrusion as close to the header rail rear radius Rub down firmly to ensure maximum adhesion Turn the Sportsbar upside down Remove front brackets from sports bar only Use 3 washer spacers inbetween bracket and sports bar make sure bracket is pushed out to the outside face of the bars Now tighten all bolts this process is completed easi er if done one leg of sports...

Page 8: ...1 M6 nyloc nut per side as shown IMPORTANT Do not tighten C25P Page 8 of 16 Place Sports Bar on protective mat not supplied to avoid scratching Place corner pieces over ends of Sports Bar legs as shown Loosely attach corner pieces to Sports Bar using the M6 phillips head screws M6 flat wash ers and M6 spring washers as shown 2 3 13 18 11 ...

Page 9: ...ing pin through Click pin down into hinge locking tab 1135 Fit the lid and adjust so it is even on both sides and forward as far as possible while staying level Note When gas struts are fitted lid will be pulled back slightly When lid is aligned correctly secure the catch hinge to the lid using 4 M8 Thick Washers and M8 Bolts 24 25 C25P Page 9 of 16 ...

Page 10: ...gas struts between the lid and the mounting brackets Lower lid to close position Align catch on lid with centre of latch bar and mark position of latch on bracket Repeat for the opposite side 1189 Fig 9 Attach gas strut Important If you have purchased a Central Locking Ute Lid please ignore the next page concerning Lock Bracket Installation and Lock Bracket adjustment C25P Page 10 of 16 ...

Page 11: ...Fasten latch bracket in place with self tapping screws Repeat for the opposite side Self Tapping Screws Part No 19 C25P Page 11 of 16 ...

Page 12: ...ch bar to alter height of bar to suit Repeat for the opposite side Use an Allen key to loosen the hex key screw on the catch and tension cable so it is tight but doesn t move the catch at all then re tighten the hex key screw Cut off excess cable making sure to leave 20mm from locking allen key bolt C25P Page 12 of 16 ...

Page 13: ...C25P Page 13 of 16 ...

Page 14: ...g clip 2 on the gas strut 1 Refer to figure 2 NOTE Do not remove the spring clip only a small amount of levering is required to detach FIGURE 2 NOTE 2 people are required to lift and re move the tonneau cover from the vehicle 2 Remove hinge pins 1 and remove tonneau cover 2 Refer to figure 3 REMOVAL OF TONNEAU COVER FIGURE 3 C25P Page 14 of 16 ...

Page 15: ...film has been removed Use polish as per new paint on a new vehicle Wash Hard Tonneau Cover using water and normal carwash detergent and polish with an automo tive polish FIGURE 4 NOTE 2 people are required to lift and fit the tonneau cover onto the vehicle 1 Fit tonneau cover 2 and secure hinges with hinge pins 1 Refer to figure 5 FIGURE 5 2 Attach gas struts 2 by clipping into place Ensure narrow...

Page 16: ...C25P Holden RG Colorado Space Cab C25P Page 16 of 16 ...

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