Revised 03.23.14
www.hpcontrols.ca
HPC Methanol / Water Injection Controller Kit
Models Covered
101000 – Injector Duty Cycle (High-Z)
101005 – Universal 2-5V Input
101020 – For 2.0 Bar MAP Sensor
101025 – For 2.5 Bar MAP Sensor
101030 – For 3.0 Bar MAP Sensor
101040 – For 4.0 Bar MAP Sensor
101050 – For 5.0 Bar MAP Sensor
The HPC Methanol injection controller provides variable flow rate control for water injection systems
utilizing a high pressure injection pump. It is intended for turbocharged or supercharged applications. Using
the vehicles MAP sensor, injector duty cycle or other analog source as an input, the controller allows for
low flow rates at lower boost pressures and increased flow rates at higher engine loads to more closely
control flow. Tuning is made easy with just two adjustment knobs. In addition, the controller has circuit
status feedback through the LEDs visible on the front panel for added peace of mind.
NEW FOR VERSION 2! – The controller can now notify the driver to the following conditions:
•
Sensor input becoming disconnected or shorted
•
Pump wire broken or disconnected
•
Excessive current draw from pump
The HPC Methanol injection controller is well suited for:
•
New methanol injection installations where variable rate flow and ease of use and tuning is desired
•
Existing installations to replace a basic on/off switch so as to have fine tuning control over the pump
•
Direct replacement of an existing competitors injection controller which has failed
The controller may also be used as a simple on/off control for those that do not desire variable flow rate,
but want the convenience of in-cabin and on-the-fly control.
This manual covers the 101000-101050 models (Injection Controller with wiring only). The customer must
supply the injection pump and additional hardware. This kit does not come with a pressure sensor or other
standalone sensory equipment. If you require something different from what is described in this manual,
contact
for enquires.
Summary of Contents for Methanol Injection Controller
Page 7: ...Wiring Diagram...
