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HouseWarmer HWDV080BDVN-1, Owner'S Manual

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HouseWarmer HWDV080BDVN-1 Owner'S Manual Download Page 16

24632-0-0508

Page 16

2

 

 

 

 

 

Failure to position these parts in accordance with diagram 
or failure to use only parts specifically approved with these 
appliances  may  result  in  property  damage  or  personal  
injury.

3

INSTALLATION OF HOUSEWARMER PRODUCT

INSTALLATION AND ANY  REPAIRS  TO  THIS APPLIANCE  MUST  BE  DONE  BY A  QUALIFIED 
SERVICE PERSON.

WARNING:  Read  the  installation  instructions  thoroughly  before  cutting  or  drilling  any  holes  for  
installation.

WARNING: Do not remove any rating plates attached to the unit.

CLEARANCES TO COMBUSTIBLES

Allow clearances (for all models) to adjacent combustible con-
struction.

IMPORTANT:

 A qualified service person must install this ap-

pliance. Installation must conform to local codes, or in the ab-
sence of local codes, with the latest edition of the National Fuel 
Gas Code, ANSI Z223.1.

A qualified service person should be called to inspect this appliance annually.
Have all of your appliances checked annually.

INSTALLATION AND ASSEMBLY

Summary of Contents for HWDV080BDVN-1

Page 1: ...h the ap pliance Consumer Retain this manual for future reference Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU S...

Page 2: ...nd Assembly 15 16 Interior Preparation and Installation of the Back of the Unit 17 19 Interior Installation of the Front of the Unit 20 Cutting the Vent Tubes 21 22 Exterior Installation of the Ventin...

Page 3: ...24632 0 0508 Page 3 INCLUDED IN THE BOX...

Page 4: ...24632 0 0508 Page 4 TOOLS NEEDED HARDWARE PACKETS...

Page 5: ...NCHES HEIGHT 21 11 16 25 3 16 WIDTH 18 5 16 22 5 16 DEPTH 8 7 8 9 3 8 NET WEIGHT LBS 33 5 45 5 MAX GAS CONSUMPTION 8 000 Btu hr 18 000 Btu hr SAFETY DEVICES Safety valve thermocouple Warning This dire...

Page 6: ...24632 0 0508 Page 6 UNIT DIMENSIONS MAKE SURE THAT APPLIANCE IS SUITABLE FOR THE GAS SUPPLY AVAILABLE NATURAL GAS OR PROPANE LP...

Page 7: ...person Heater should be inspected be fore use and at least annually by a qualified service person More frequent cleaning may be required due to ex cessive lint from carpeting bedding material etc It i...

Page 8: ...trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then chec...

Page 9: ...The nearest point of the vent cap should be a minimum horizontal distance of six 6 feet 1 8 m from any pressure regulator In case of regulator malfunction the six 6 feet 1 8 m distance will reduce th...

Page 10: ...r as required in accordance with the aboveprovisionsshallcomplywithNFPA720andbeANSI UL 2034 listed and IAS certified 3 SIGNAGE Ametal or plastic identification plate shall be per manently mounted to t...

Page 11: ...supply inlet to building or the combustion air inlet to any other appliance 6 inches 152 mm for appliance 10 000 Btuh 3 kW 9 inches 229 mm for appliances 10 000 Btuh 3 kW and 50 000 Btuh 15 kW 12 inc...

Page 12: ...ng a Tee Fitting Sediment Trap Figure 2 Locating Gas Supply The gas line can enter the unit either through the floor or outside wall The gas line opening should be made at this time Location of the op...

Page 13: ...r wall 4 The minimum distance from the center of the vent cap to the nearest outside corner or obstruction is 24 610 mm 5 The minimum wall depth is 4 1 2 114 3 mm and the maximum is 12 304 8 mm The us...

Page 14: ...ameter of 8 203 mm A template is provided in furnace carton for positioning furnace on the wall Also refer to Figure 3 for positioning the furnace on wall and for locating gas line connection Figure 3...

Page 15: ...oper and safe operation The venting system must also be properly re installed and re sealed to insure proper and safe operation INSTALLATION AND ASSEMBLY WARNING Any change to this heater or its contr...

Page 16: ...oroughly before cutting or drilling any holes for installation WARNING Do not remove any rating plates attached to the unit CLEARANCES TO COMBUSTIBLES Allow clearances for all models to adjacent combu...

Page 17: ...erior wall where the heater will be located Template for HWDV080 will be on the opposite side of the shown template 1 Before installing unit remove wall mounting plate from back of unit 3 Trace the te...

Page 18: ...ly cut the wall holes and place the heater If the template is damaged or not included refer to the table and graphic below for proper alignment of the wall holes and heater Be sure the baseboard does...

Page 19: ...screws to attach the wall mounting plate to the wall If installing onto drywall not into a stud anchors must be used Drill a pilot hole inside of the traced circle so that a jigsaw can be used to cut...

Page 20: ...it onto the tabs of the wall mounting plate After the back of the unit is attached to the wall bring in the gas line as shown on page 18 or follow the installation template indications Following your...

Page 21: ...to 304 8 mm thick NOTE Flue outlet tube and air inlet tube should be measured and cut to the proper length from the back of the unit to the outside wall of the house See page 22 boxes 3 and 4 IMPORTAN...

Page 22: ...3 76 mm diameter flue outlet tube is placed as far as possible onto the collar of flue outlet Mark the 3 76 mm diameter flue outlet tube 2 7 8 73 0 mm beyond the mounting surface for the outside wall...

Page 23: ...cut to the proper length from the back of the unit to the outside wall of the house There should be little to no venting showing on the outside of the house Place caulking not provided beneath the edg...

Page 24: ...ent not provided to 3 76 mm diameter flue outlet collar on combustion chamber and to 3 76 mm diameter collar on vent cap 4 If installing onto vinyl aluminum or any type of siding that may warp or disc...

Page 25: ...allation of this Housewarmer product is complete Attach vent cap into the 3 76 mm diameter flue outlet tube Attach vent cap to outside wall mounting plate with 3 10 x 1 2 13 mm screws provided EXTERIO...

Page 26: ...dge of the outside wall mounting plate Apply new caulking beneath the edge of the outside wall mounting plate Use additional caulking to correct uneven wall surface such as clapboard Attach 5 127 mm d...

Page 27: ...o 3 76 mm diameter collar on vent cap REASSEMBLY AND RESEALING VENT AIR INTAKE SYSTEM 4 If installing onto a vinyl sided exterior wall attach vinyl siding vent shield using two of the screws that atta...

Page 28: ...resealing vent air intake system is completed Attach vent cap into the 3 76 mm diameter flue outlet tube Attach vent cap to outside wall mounting plate with 3 10 x 1 2 13 mm screws provided REASSEMBL...

Page 29: ...LLATION OF OPTIONAL BLOWER KIT HW125SCB 1 Remove front panel of heater by opening then lifting one side out then the other 2 Disconnect the power cord from the blower assembly 3 Remove ground screw fr...

Page 30: ...2 0 0508 Page 30 4 Insert blower into bottom of heater and attach with four 4 screws provided 5 Insert power cord through the hole in the bottom of the heater INSTALLATION OF OPTIONAL BLOWER KIT HW125...

Page 31: ...power cord to blower assembly 7 Attach ground wires from the blower and power cord to the blower mounting bracket 8 Slide fan control into the tabs on the right side of the chamber support INSTALLATIO...

Page 32: ...to the cord on the underside of the heater Insert strain relief into hole in the bottom of the heater 10 Plug power cord into wall receptacle and reattach front panel of heater to complete installatio...

Page 33: ...during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa BEFORE OPERATING APPLIANCE DO NOT RECESS INTO WALLS BOOKCASES ETC CHECK THE FOLLOWING BEFORE OPERATING APPLIAN...

Page 34: ...of traffic and away from furniture and draperies 3 4 Do not spray any aerosol near heater when in operation Do not store these elements near appliance Do not place clothing or other flammable material...

Page 35: ...be modified Do not operate this appliance if any parts have been removed for service 7 Do not place flammable elements on or near the heater BEFORE OPERATING APPLIANCE 6 Avoid blocking air inlet and...

Page 36: ...1583 9 10 After completion of gas pipe connections all joints must be checked for gas tightness by means of leak detector solution soapy water or an equivalent solution as applicable CAUTION Since som...

Page 37: ...ne Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire depart ment C Use only your hands to push in or turn the gas control knob Never use tools If the knob will...

Page 38: ...y call a qualified service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call a qualified service techni cian or gas supplier 10 At...

Page 39: ...air will produce an orange flame Do not mistake it for an improper yellow flame The pilot flame is blue and goes toward the main burner and thermocouple horizontally A slight yellow tip on the flame...

Page 40: ...leakage Check with soapy water solution To be performed by qualified personnel Cleaning of pilot burner As required Clogging of same To be performed by qualified personnel In case of doubt please chec...

Page 41: ...iping according to installa tion instructions Difficulties in heating room A Incorrect heater size B Low gas pressure C Partially plugged injector A Contact Service Department for sizing room B Check...

Page 42: ...COMBUSTION CHAMBER 8 M155 M155 GASKET OBSERVATION HOLE 9 R1055 R1055 ELECTRODE AND WIRE 10 DV781 DV781 OBSERVATION HOLE COVER 11 R1122 R1122 WING NUT 12 TH275 24644 BURNER 13 R2256 R2256 THERMOCOUPLE...

Page 43: ...TH107 TH107 AIR INLET TUBE 39 24625 24625 WALL MOUNTING PLATE OUTSIDE 40 24626 24626 VENT SHIELD 41 TH334 TH334 VENT CAP NOT SHOWN 742158 742158 PILOT ORIFICE 014 NAT NOT SHOWN 742266 742266 PILOT OR...

Page 44: ...24632 0 0508 Page 44 PARTS VIEW...

Page 45: ...24632 0 0508 Page 45 SERVICE NOTES...

Page 46: ...24632 0 0508 Page 46 SERVICE NOTES...

Page 47: ...24632 0 0508 Page 47 SERVICE NOTES...

Page 48: ...ge 48 HOUSEWARMER is a registered trademark of Empire Comfort Systems Inc www housewarmerproducts com Manufactured for Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 877 459 1583 F...

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