Hougen HMD938 SERIES Operator'S Manual Download Page 4

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Important Safety Instructions

1.  Read All Instructions

2.  Grounding Instructions

 

This tool should be grounded while in use to protect the   

       operator from electric shock. The tool is equipped with    
       a 3-conductor cord and a 3-prong grounding type plug    
       to fit the proper grounding type receptacle.  The green    
       (or green and yellow) conductor in the cord is the  

 

 

grounding wire.  Never connect the green (or green and   

       yellow) wire to a live terminal.  (Refer to Plug Diagram) 
       Section A

3.   Safe Electrical Connection

      Your Mag Drill is rated for use on 115VAC (Plug A) or 
      230V (Plug B) at 50-60Hz. Do not attempt to use drill on   
      power sources rated other than this. Wet electrical 
      connections are shock hazards. To prevent the cutting 
      fluid from traveling along the cord and contacting the 
      plug or power outlet, tie a drip loop in the power cord. 
      Also elevate extension cords or gang box connections.

4.  Extension Cords

 

Use only 3-wire extension cords that have 3-prong 

 

grounding type plugs and 3-pole receptacles that 

 

accept the tool’s plug.  Replace or repair damaged 

 

cords. Make sure the conductor size is large enough 

 

to prevent excessive voltage drop which will cause 

 

loss of power and possible motor damage.

5.  Do Not Force Tool

 

It will do the job better and faster at the rate for which 

 

it was intended. 

6.  Keep Work Area Clean

 

Cluttered areas and benches invite injuries.

 

Keep dirt and chips from under the Cutter area. 

7.  Consider Work Area Environment

 

Do not expose tool to rain.

 

Do not use tool in damp or wet locations.

 

Keep work area well lit.

 

Do not use tool in presence of flammable liquids or 

 

gases. Disconnect from power source when changing   

       cutters or maintaining drill.

8.  Guard Against Electric Shock

 

Prevent body contact with grounded surfaces.  For 

 

example: pipes, radiators, ranges, refrigerator 

 

enclosures.

9.  Keep Children Away

 

Do not let visitors contact tool. All visitors should be 

 

kept away from work area while in use.

10.  Store Idle Tools

 

When not in use, tools should be stored in a dry, and 

 

high or locked-up place — out of reach of children.

11.   Use Right Tool

 

 Do not force small tool or attachment to do the job 

 

 of a heavy duty tool.

 

 Do not use tool for purpose not intended — for 

 

 example — do not use a circular saw for cutting tree 

 

 limbs or logs. 

12.   Non-Conforming Cutting Tools

 

 Your Mag Drill is designed to use Hougen Cutters.   

           

        The use of drilling tools having different shank styles  
        is not recommended as they may not tighten securely 
        in the drill arbor with risk of accident or injury.

13.  Secure Work

 

 Use clamps or a vise to hold work. It is safer than

        using your hand and it frees both hands to operate
        tool.

14.  Always Wear Safety Glasses or Goggles

15.  Dress Properly

 

Do not wear loose clothing or jewelry.  They might 

 

entangle with spinning chips or get caught in 

       moving parts.  Rubber gloves and nonskid foot
       wear are recommended when working outdoors.  
       Wear sturdy leather gloves when working indoors.
 

Wear protective hair covering to contain long hair.

16.  Do Not Abuse Cord

 

Never carry drill unit by its cord or yank it to discon-

 

nect from receptacle.  

 

Keep cord away from heat, oil, and sharp edges.

17.  Do Not Overreach

 

Keep proper footing and balance at all time.

Extension Cord Table

Plugs and Receptacles

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Grounding Pin

Grounding Pin

Grounding

Means

(C)

(A)

(B)

(D)

WARNING:

  When using electric tools, basic safety precautions should always be followed

 

      to reduce the risk of fire, electric shock, and personal injury, including the following:

Summary of Contents for HMD938 SERIES

Page 1: ...PORTABLE MAGNETIC DRILLS OPERATOR S MANUAL COVERS DRILL PART NUMBERS 0938402 0938404 FOR USE WITH 12 000 SERIES HOUGEN CUTTERS HMD938 SERIES...

Page 2: ...red by one or more of the following U S patents foreign patents and pending patents 5902076 Photographs and Speci cations shown are accurate in detail at time of printing Manufacturer reserves the rig...

Page 3: ...brated loose in transit 9 Your new Magnetic Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings listed in the Opera...

Page 4: ...tors ranges refrigerator enclosures 9 Keep Children Away Do not let visitors contact tool All visitors should be kept away from work area while in use 10 Store Idle Tools When not in use tools should...

Page 5: ...urn it on and off 22 Stay Alert Watch what you are doing and use common sense Do not operate tool when you are tired Have defective switches replaced by authorized service center 23 Outdoor Use Extens...

Page 6: ...n free 10 Turn magnet OFF by pressing the magnet OFF switch 11 Disconnect from power source 12 If necessary remove chips from cutter and magnet preferably wearing leather work gloves and or with plier...

Page 7: ...will cause cutter breakage NOTE Gibs should be lubricated regularly with general purpose grease ARBOR ADJUSTMENT Adjust Gibs before adjusting front support bracket 1 Loosen Arbor Support Bracket Bolts...

Page 8: ...his being a left handed thread this will tighten this assembly 3 If more travel is needed lift the Clamp Handle Assembly rotate clockwise and release 4 Push the Clamp Handle Assembly counter clockwise...

Page 9: ...o Coolant Inducer located on the Arbor On Off Valve Coolant Fill 1 Fill Coolant Bottle with properly mixed RotaMagic Cutting Fluid 2 Turn On Off Valve to On position 3 Press pilot gently down on work...

Page 10: ...regular surface on bottom of magnet or on workpiece Remedy Lightly surface grind the bottom of the magnet at and or le imperfections at on the work surface as needed 2 Trouble Cutter tends to move acr...

Page 11: ...1 MOTOR PARTS DIAGRAM HMD938 05537 10538 05538 02413 05535 Motor Parts List 05526 Part Description Qty 02413 Motor Cord 1 05525 Motor Assembly 1 05535 Label 1 05537 Screw 1 05538 Screw 1 10538 Washer...

Page 12: ...2 17002 Screw SHC 6 32 X 1 2 ground 1 13 40077 Screw SHC 1 4 20 X 1 1 14 02460 Hex Bolt 3 8 24 X 2 3 4 2 15 02461 Screw BHC 1 4 28 X 3 8 1 16 10553 Screw SHC 1 4 20 X 7 8 2 17 90052 Lock Washer 6 Ext...

Page 13: ...02 Screw SHC 6 32 X 1 2 ground 1 13 40077 Screw SHC 1 4 20 X 1 1 14 05736 Hex Bolt 3 8 24 X 2 2 15 02461 Screw BHC 1 4 28 X 3 8 1 16 10553 Screw SHC 1 4 20 X 7 8 2 17 90052 Lock Washer 6 Ext Tooth 1 1...

Page 14: ...3 4 5 1 7 8 05894 Swivel Magnet Assembly 230v Item Part Description Qty 1 05895 Magnet Safety Switch Assembly 230v includes a d a 05896 Magnet Assembly 230v 1 b 05652 Ball Switch Assembly 1 c 05653 P...

Page 15: ...er Washer 1 e 10517 Retaining Ring 1 f 10506 SCR Set 3 8 24 X 396 Flat Pt 2 g 05358 Shim Washer 50 X 75 X 028 1 2 04375 Front Support Bracket Standard Base includes h 1 05734 Front Support Bracket Swi...

Page 16: ...8 02548 Stand Off 3 16 x 9 16 LG 3 9 02547 4 40X5 16 Phillips Head Screw 3 10 01335 Motor OFF Switch 1 11 04878 Spacer 1 12 04879 Clear Lens 1 13 90690 Cable Tie 1 14 01226 Switch Guard 1 15 05205 Wi...

Page 17: ...Green Ground To Housing From L E D Bulb To J3 Motor White Wire Motor Black Wire Safety Switch Magnet Wires Power Cord Green Ground Attach To Housing Power Cord White Power Cord Black P2 Circuit Board...

Page 18: ...30 Warning Label for 04540 assy 2 b 04529 Safety Label shown 1 c 04553 Safety Chain Label for 04540 assy 1 d 40229 Feed Gear 1 e 40231 Bronze Bushing 2 f 40237 Gib Screws 5 2 40254 Hub Assembly 1 3 05...

Page 19: ...538 Lock Washer 8 ext Tooth 1 e 05538 SCR BHC M10 X 1 5 X 16mm 1 f 90690 Cable Tie 1 g 90218 Female Terminal 2 2 05528 Dove Tail Slide Standard Base 1 05899 Dove Tail Slide Swivel Base 1 3 02428 Rack...

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