FOR USE WITH “12,000-SERIES” HOUGEN
®
CUTTERS
PORTABLE MAGNETIC DRILLS
OPERATOR’S MANUAL
HMD914 & HMD914S
Page 1: ...FOR USE WITH 12 000 SERIES HOUGEN FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS PORTABLE MAGNETIC DRILLS OPERATOR S MANUAL OPERATOR S MANUAL HMD914 HMD914S ...
Page 2: ...eight 44 Lbs Specifications Hougen Manufacturing Incorporated warrants its Portable Magnetic Drills and its Electro hydraulic Hole Punchers for a period of 1 year and other products for ninety 90 days from date of purchase against defects due to faulty material or workmanship and will repair or replace at its option without charge any items returned This warranty is void if the item has been damage...
Page 3: ...heck to make sure that all gib adjustment screws motor mount screws front support bracket screws and magnet mounting screws are snug and have not vibrated loose in transit 9 Your New Magnetic Drill comes complete with arbor mounted The 3 4 diameter arbor bore fits all 3 4 shank 12 000 Series Hougen Cutters INDEX WELCOME TO HOUGEN 2 COMMERCIAL WARRANTY 2 UNPACKING YOUR DRILL 3 SAFETY INSTRUCTIONS 4 ...
Page 4: ...tors ranges refrigerator enclosures 9 Keep Children Away Do not let visitors contact tool All visitors should be kept away from work area while in use 10 Store Idle Tools When not in use tools should be stored in a dry and high or locked up place out of reach of children 11 Use Right Tool Do not force small tool or attachment to do the job of a heavy duty tool Do not use tool for purpose not inten...
Page 5: ...en you are tired Have defective switches replaced by authorized service center 23 Outdoor Use Extension Cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 24 Additional Safety Precautions Arbor and cutter should never be used as a hand hold Keep hands and clothing away from all moving parts Do not use Hougen Cutters where ejected slug might cause inju...
Page 6: ...ull force be applied to feed handles 9 Ease up on feed pressure as cutter starts breaking through 10 At conclusion of cut turn motor OFF by pressing motor STOP button Turn feed handles to raise Arbor thereby ejecting the slug if it hasn t already fallen free 11 Turn magnet OFF by pressing the magnet OFF button 12 Disconnect from power source 13 If necessary remove chips from cutter and magnet pref...
Page 7: ...ng set screws are exposed and then completely remove the set screws 4 Insert proper pilot into shank end of the cutter 5 Insert the Cutter until flats on cutter shank are aligned with set screw holes and is exactly perpendicular to the axis of set screw hole 6 Insert Set Screws and tighten Pilot 40222 Set Screws go here 12000 Series Hougen Cutter INSTALLING HOUGEN CUTTER IN ARBOR ...
Page 8: ...ttle must be attached to inducer under pressure with shut off valve open to lubricate inducer o rings whenever motor is running 3 Apply grease to slide dovetails brass gibs and the feed gear rack For best results use Shell Cyprina RA or equivalent 4 Remove front support bracket from arbor and pack bearing with grease Shell Cyprina RA or equivalent 04375 Front Support Bracket 40299 Spacer 04375 Fro...
Page 9: ...in the pilot 4 To insure proper cutter lubrication always make sure that the slot in the pilot is kept clean from residual buildup 1 With magnetic drill in operating position turn feed handle so that cutter and pilot are above the work surface 2 With magnet turned ON and Motor OFF fill reservoir by introducing cutting fluid through slots in Arbor Cutting fluid should not leak out 3 Test metering capa...
Page 10: ...TS 10 Panel Assembly HMD914 P N 05192 HMD914S P N 05216 Part Description Qty 02402 Magnet Switch 1 04877 Wire Harness LED 1 04878 Spacer LED 1 04879 Lens Cover 1 04881 LED 1 04891 Spacer 3 04893 Phillips Screw 3 Part Description Qty 05180 Circuit Board 1 05190 On Off Switch 1 05193 Faceplate HMD914 1 05204 Wire Harness Jumper 1 05207 Wire Harness Ground 1 05217 Faceplate HMD914S 1 90571 Power Cord...
Page 11: ...m J5 Power In White Power In Black Ground Green From Magnet Blue from Circuit Board P2 Brown from Circuit Board P1 White from Circuit Board P4 Black from Circuit Board P3 Motor White Motor Black J1 J2 Ground Green LED J3 Safety Switch Blue J4 ...
Page 12: ...290 40264 40269 40266 40265 40267 40267 40348 40268 40271 40270 40275 40276 40274 40279 40280 40281 40273 40298 40349 40289 40287 Motor Exploded View and Parts List 40287 Torque to 4 6 in lb 40383 Torque to 15 25 in lb Use Loctite 242 242 40287 Loctite 271 to outside of Brush Holder 271 to outside of Brush Holder ...
Page 13: ...er 1 40270 Gasket 1 40271 Cap Gear Housing 1 40273 Lock Washer 1 4 4 40274 Bearing 1 40275 Flat Spring 2 40276 Gear Output 1 40279 Bearing 1 40280 Ball 1 Part Description Qty 40281 Motor Slug 1 40284 Field Assy 115V 1 40285 Brush Plug 2 40286 Brush Package of 2 1 40287 Brush Holder 2 40289 Screw 10 32 x 1 4 2 40290 Washer 1 40292 Retaining Ring 1 40298 Screw 1 4 20 x 3 1 2 4 40348 Seal 1 40349 Plu...
Page 14: ...0225 40390 90028 40465 90065 40309 10661 90376 90376 10649 40312 40222 10983 10970 40238 10660 90027 40242 03737 40332 05192 HMD914 05216 HMD914S COOLANT BOTTLE SHOWN ON PAGE 9 40253 10725 Carrying Case Note 1 40242 HMD914 03737 HMD914S 05345 Includes 05049 10517 40222 40223 40256 40312 40242 for Coolant arbors only 05286 04885 40398 40234 40299 40452 04375 40234 Arbor See Note 1 ...
Page 15: ...rbor Assy HMD914 1 40253 Motor 115V 1 40254 Hub Assy 1 40256 Set Screw 5 16 18 1 Part Description Qty 40294 Motor Slide 1 40295 Inducer 1 40297 Screw Slotted Hex 4 40299 Arbor Support Brkt 1 40300 O Ring 2 40301 Thrust Washer 2 40302 Retaining Ring 2 40303 Coolant Fitting 1 40304 Tubing 1 4 OD 1 40309 Cord Clamp 1 40312 Roll Pin Modified 1 40326 Cutting Fluid Valve 1 40332 Inducer Assy 1 40333 Bras...
