Hougen HMD904S Operator'S Manual Download Page 3

UNPACKING YOUR NEW MAGNETIC DRILL

1

Open shipping carton and remove the literature and  

  hardware packages.

2. Read and Follow All Instructions

  before attempting  

  to operate your new Magnetic Drill.

3.

Complete and mail the Product Registration Card now.   

  It is important that Hougen Manufacturing, Inc. have a  
  record of  product ownership.

4.

 Open hardware package and check contents.

  10565   1/8” Hex wrench for Gib Adjustment
  04558  Feed handles (3)
  04532  Feed handle knobs (3)
  10506  Set screw for cutter installation (2)
  10730  Safety chain
  02635  Hex wrench for cutter installation
  13013  5/32” Hex wrench

5.

 Using the handle of Magnetic Drill, lift unit out of the  

  shipping case.

6.

 Remove all packing and securing material from the drill     

    unit. 

7.

 Screw the three Knobs (04532) into the three 

  Feed Handles (04558) and then screw Handles
  into the Hub Assembly (40254).  Do not overtighten 
    or may strip the knobs.

8.

 Your Magnetic Drill was factory adjusted prior to    

  shipping.  Check to make sure that all gib 
  adjustment screws, motor mount screws, front  

 

  support bracket screws, and magnet mounting  

 

  screws are snug and have not vibrated loose in  

 

  transit.

9.

 Your new Magnetic Drill comes complete with 

  arbor mounted. The 3/4” diameter arbor bore 
  fi ts all 3/4”-shank “12,000-Series” Hougen 
  Cutters.  

Reread Safety Warnings listed in the Operator’s Manual 
and on the drill unit to avoid injury.  Follow operating 
procedures.

3

Always wear eye protection while 
using cutting tools, or in the vicin-
ity of cutting.

CAUTION!

 The slug is ejected 

at the end of the cut. Do not aim 
cutter or arbor so that ejected 
slug may hit someone around, or 
below you.

CAUTION!

 Cutters are sharp. 

Wear gloves when installing or 
removing cutter from arbor. Do 
not grab a rotating cutter.

CAUTION!

 To prevent electric 

shock, do not use power tools 
near wet areas, or where power 
tool may become wet.

MOTOR PARTS 

 

 

 

9

WIRING DIAGRAM 

 

 

 

10

ELECTRICAL PANEL PARTS   

 

11

EXPLODED VIEW 

 

 

 

12

PARTS LISTING 

 

 

 

13

DRILL MAINTENANCE & OPERATION HINTS  14
SWIVEL BASE ADJUSTMENTS  

 

15

OPTONAL COOLANT BOTTLE   

 

15

WARRANTY SERVICE CENTERS 

 

16

SAFETY FIRST

WELCOME TO HOUGEN  

 

2

UNPACKING YOUR DRILL 

 

3

SAFETY INSTRUCTIONS 

 

4 - 5

SAFETY SWITCH INDICATOR LIGHT  5

OPERATING INSTRUCTIONS   

6

INSTALLING HOUGEN CUTTERS 

7

ARBOR & GIBS  ADJUSTMENT  

7

MOTOR EXPLODED VIEW 

 

8

INDEX

Summary of Contents for HMD904S

Page 1: ...PORTABLE MAGNETIC DRILL OPERATOR S MANUAL FOR USE WITH 12 000 SERIES HOUGEN FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS HMD904S PATENT PENDING...

Page 2: ...neglect improper service or other causes not arising out of defects in material or workman ship No other expressed warranty is given or authorized Hougen Manufacturing Inc disclaims any implied warra...

Page 3: ...rt bracket screws and magnet mounting screws are snug and have not vibrated loose in transit 9 Your new Magnetic Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12...

Page 4: ...tors ranges refrigerator enclosures 9 Keep Children Away Do not let visitors contact tool All visitors should be kept away from work area while in use 10 Store Idle Tools When not in use tools should...

Page 5: ...when you are tired Have defective switches replaced by authorized service center 23 Outdoor Use Extension Cords When tool is used outdoors use only extension cords intended for use outdoors and so ma...

Page 6: ...allen free 10 Turn magnet OFF by pressing the magnet OFF switch 11 Disconnect from power source 12 If necessary remove chips from cutter and magnet preferably wearing leather work gloves and or with p...

Page 7: ...through slots in Arbor Cutting uid should not leak out 3 Test metering capabilities of Arbor Cutter Pilot assembly magnet ON motor OFF by feeding the Arbor gently toward work surface until pilot is pu...

Page 8: ...AGRAM 8 17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17628 17606 17602 17632 17622 17621 17630 17604 17612 1763...

Page 9: ...Gear Housing 1 17621 Carbon Brush Pack of 2 1 17602 Ball Bearing 2 17622 Brush Cap 2 17603 Ball Bearing 1 17623 Pan Head Screw 2 17604 Ball Bearing 1 17624 Pan Head Screw Short 2 17605 Ball Bearing 1...

Page 10: ...rom J5 Power In White Power In Black Ground Green From Magnet Blue from Circuit Board P2 Brown from Circuit Board P1 White from Circuit Board P4 Black from Circuit Board P3 Motor White Motor Black J1...

Page 11: ...Board 1 05190 On Off Switch 1 05204 Jumper Wire Harness 1 05205 Ground Wire Harness 1 05314 Faceplate 1 05330 Assy Supression 2 White Wire 04877 Red Anode 04881 Note When inserting LED into wiring ha...

Page 12: ...34 10506 40234 05736 02429 10538 11053 10660 10679 02423 02422 05668 90077 10560 40038 02430 04541 02431 40237 05669 02447 75156 50035 40432 40229 40231 02413 02411 02461 02420 10560 41044 10538 11053...

Page 13: ...0398 Retaining Ring 1 40432 Screw SHC 1 4 28 1 41044 Screw BHC 10 32 6 Part Description Qty 50035 Lock Washer 1 4 Ext 4 90028 Lock Washer 1 4 Heli 3 90052 Lock Washer 6 Ext 1 90077 Screw BHC 10 32 x 1...

Page 14: ...aring in the front support bracket with grease Use Shell Cyprina RA or equivalent HINTS FOR SMOOTHER OPERATION REMEDIES FOR HOLEMAKING PROBLEMS 1 Trouble Magnetic base won t hold effectively to work a...

Page 15: ...e with bottle new arbor and step by step instructions Tighten Swivel Clamp Handle until snug Lift up on handle and readjust if multiple adjustments have to be made to fine tune the handles position an...

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