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HOTSY 900-1400 OIL FIRED •  8.941-366.0  •  Rev. 6/11

OPERATOR’S MANUAL

   

PRESSURE WASHER 

 

14

OPERATION INSTRUCTIONS

Before Starting

1.  Read all manuals provided with this pressure washer. 

Become  familiar  with  location  and  function  of  all  
operating and safety controls.

DANGER: Improper wiring connections of the equip-
ment  can  result  in  a  risk  of  electrocution.  Check  
with  a  qualified  electrician  or  service  personnel  if 
you are in doubt as to whether the outlet is properly 
grounded. 

WARNING: Check hoses, fittings, wand, trigger gun 
and fuel connections daily for signs of wear, cracks 
and looseness, and replace as required.

2.  Connect water supply hose to the standard garden 

hose connector. The water faucet and supply hose 
must be capable of providing 4.0 GPM.

3.  Fill oil burner fuel tank. Use kerosene, #1 grade home 

heating oil, #1 or #2 diesel fuel.

IMPORTANT:  Do  not  use  gasoline,  crankcase 
drainings,  used  oil  or  oil  containing  gasoline  or  
solvents.

NE  PAS  UTILISER  D’ESSENCE,  DE  PRODUITS  DE 
VIDANGE NI D’HUILE CONTENANT DE L’ESSENCE 
OU DES SOLVENTS.

4.  Check pump oil level.
5.  If  detergents  are  to  be  used,  only  use  detergents  

intended for pressure washers. Follow instructions 
on the detergent container.

IMPORTANT:  Before  installing  pressure  nozzle  on  
initial  start-up,  turn  on  the  water  supply,  start  the 
pump by pressing the pump ON switch, and hold the 
trigger gun open until water appears at the end of the 
wand. Allow water to run from the end of the wand 
until clear to prevent the nozzle from clogging.

IMPORTANT:  If  the  pressure  washer  has  not  been 
used  for  an  extended  period  of  time,  remove  the 
pressure nozzle from the end of the wand and turn 
on  water  supply,  and  start  the  pump  by  pressing 
the pump ON switch. Hold the trigger gun open and  
allow  water  to  run  from  the  end  of  the  wand  until 
clear.

6.  Install the pressure nozzle on end of wand, refer to 

figure below

.

IMPORTANT: The trigger gun provided with this pres-
sure washer is equipped with a manual trigger lock 
to  prevent  accidental  operation  of  the  trigger  gun, 
refer to figure above. The trigger lock should be used 
whenever the trigger gun is not in use.

To Start

WARNING: Risk of injection or severe injury - Keep 
clear of nozzle - DO NOT direct discharge stream at 
persons - This machine is to be used only by quali-
fied operators.

AVERTISSEMENT:  RISQUE  D’INJECTION  ET  DE 
BLESSURES GRAVES. SE  TENIR À L’ÉCART DU JET. 
NE PAS DIRIGER LE JET DE SORTIE VERS D’AUTRES 
PERSONNES. CONFIER L’UTILISATION DE CE MATÉ-
RIEL À UN OPÉRATEUR QUALIFIÉ.

WARNING: Wear eye, ear, hand, foot and skin protec-
tion at all times while operating pressure washer.

WARNING: Before changing pressure nozzle, engage 
manual trigger gun lock.

IMPORTANT:  The  water  must  be  turned  on  before 
starting. Running the pump dry will cause damage 
and void warranty.

IMPORTANT: Do not allow the machine to run with 
trigger  of  the  trigger  gun  released  for  more  than  
10 minutes at any one time or damage to pump may 
occur.

1.  If  equipped  with  a  GFCI,  test  the  GFCI  using  the  

reset  and  test  procedures  provided  on  the  GFCI  
device. The GFCI must be tested with every use.

2.  Turn ON water supply.
3.  Hold wand firmly, release trigger of trigger gun and 

turn pump switch ON. Squeeze trigger of trigger gun 
and allow air to purge from system.

4.  If  HOT  water  is  desired,  adjust  the  thermostat  to 

the proper temperature and turn burner switch ON. 
The burner will light immediately with a small puff of 
smoke. You may need to initially adjust your burner 
for peak performance. See 

Oil Burner

 section under 

Installation

. If smoke continues, refer to the 

Trouble-

shooting Guide

 in this manual. When the trigger of 

the trigger gun is released or when the thermostat 
temperature setting is reached, the burner will auto-
matically turn off. 

IMPORTANT:    If  ignition  or  flame  failure  is  experi-
enced, discontinue use of pressure washer at once. 
Turn off burner and shut off fuel supply. Have cause of 
failure corrected by an authorized service technician 
before use of pressure washer is continued.

Manual Trigger Lock

Pressure Nozzle

Summary of Contents for 1410SS

Page 1: ...41 366 0 OPERATING INSTRUCTIONS AND PARTS MANUAL 900 1400 OIL FIRED SERIES OPERATOR S MANUAL FOR TECHNICAL ASSISTANCE OR THE HOTSY DEALER NEAREST YOU VISIT OUR WEB SITE AT WWW HOTSY COM c LISTED 89413660 1 ...

Page 2: ...0 Lbs Shipping Weight 580 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 990SS 208 SPECIFICATIONS Pump Volume At Pump Head 3 9 GPM 234 GPH Pump Pressure At Pump Head 2000 PSI Burner Type Fuel Oil Fired 343 000 BTU Hr Burner Fuel Pressure 150 PSI Motor Hp 5 0 Machine Voltage 208Vac 60Hz 3Ph Total Machine Amperage 20 Amps Machine Weight 520 Lbs Shipping Weight 580 Lbs Exhau...

Page 3: ... 525 Lbs Shipping Weight 580 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 960SS 208 SPECIFICATIONS Pump Volume At Pump Head 3 8 GPM 228 GPH Pump Pressure At Pump Head 2300 PSI Burner Type Fuel Oil Fired 343 000 BTU Hr Burner Fuel Pressure 150 PSI Motor Hp 6 2 Machine Voltage 208Vac 60Hz 3Ph Total Machine Amperage 22 Amps Machine Weight 525 Lbs Shipping Weight 580 Lbs Ex...

Page 4: ...0 Lbs Shipping Weight 640 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 1420SS 208 SPECIFICATIONS Pump Volume At Pump Head 3 9 GPM 234 GPH Pump Pressure At Pump Head 3000 PSI Burner Type Fuel Oil Fired 343 000 BTU Hr Burner Fuel Pressure 150 PSI Motor Hp 7 5 Machine Voltage 208Vac 60Hz 3Ph Total Machine Amperage 25 Amps Machine Weight 580 Lbs Shipping Weight 640 Lbs Exha...

Page 5: ...585 Lbs Shipping Weight 645 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 1462SS 208 SPECIFICATIONS Pump Volume At Pump Head 3 9 GPM 234 GPH Pump Pressure At Pump Head 3000 PSI Burner Type Fuel Oil Fired 343 000 BTU Hr Burner Fuel Pressure 150 PSI Motor Hp 8 2 Machine Voltage 208Vac 60Hz 3Ph Total Machine Amperage 25 Amps Machine Weight 585 Lbs Shipping Weight 645 Lbs Ex...

Page 6: ...Information 7 9 Component Identification 10 Assembly Instructions 11 Installation Instructions 12 13 Operation Instructions 14 15 Shutdown Instructions 16 Storage 16 Maintenance 17 Troubleshooting 18 19 Exploded Views 20 21 Exploded View Parts List 22 23 Pump Assembly and Parts List 24 25 Float Tank Assembly and Parts List 26 27 Control Panel and Parts List 28 29 Burner Assembly Exploded View and ...

Page 7: ... ground fault circuit interrupter GFCI If rated more than 250 volts or more than single phase this product should only be connected to a power supply receptacle protected by a GFCI DANGER Improper connection of the equip ment grounding conductor can result in a risk of electrocution Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly gro...

Page 8: ...the pos sibility of a fall due to slippery surfaces 20 Do not overreach or stand on unstable support Keep good footing and balance at all times 21 Do not operate this machine when fatigued or under the influence of alcohol prescription medications or drugs IMPORTANT SAFETY INFORMATION WARNING USE PROTECTIVE EYE WEAR AND CLOTHING WHEN OPERATING THIS EQUIPMENT WARNING High pressure spray can cause p...

Page 9: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 9 PRESSURE WASHER OPERATOR S MANUAL IMPORTANT SAFETY INFORMATION Follow the maintenance instructions specified in the manual ...

Page 10: ... with trigger device Includes safety latch Detergent Metering Valve Controls detergent mixture Wand Must be connected to the spray gun GFCI Provided on all single phase machines Trips when there is current leakage Relief Valve Ruptures when pressure exceeds 7000 psi High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pressure Nozzle Inserted into wand q...

Page 11: ...r Wand Wand Holder Hose Reel Mount W Hardware Trigger Gun Porta Gear Kit Operating Instructions and Parts Manual Tools Required 10 Adjustable Crescent Wrenches 2 ea Blade Screwdriver Pressure Hose 1 Use teflon tape on plumbing connections to prevent leakage 2 Install pressure hose on machine as shown Wand Components 1 Assemble wand components as shown Connect pressure hose to trigger gun NOTE The ...

Page 12: ...tter until white smoke just starts to appear Turn air shutter halfway back to the black smoke position previously noted Tighten locking screws If the desired position cannot be obtained using only the air shutter lock the air shutter in as close a position as can be obtained then repeat the above procedure on the air band setting CAUTION If white smoke appears from burner exhaust vent during start...

Page 13: ...UL listed extension cords that are rated for the voltage and amperage requirements of the machine In no case should more than one cord be used and cord length should be kept to a minimum to reduce the risk of severe electrical shock and or damage to the machine WARNING To reduce the risk of electrocution keep all connections dry and off the ground DO NOT touch plug with wet hands INSTALLATION INST...

Page 14: ...his pres sure washer is equipped with a manual trigger lock to prevent accidental operation of the trigger gun refer to figure above The trigger lock should be used whenever the trigger gun is not in use To Start WARNING Risk of injection or severe injury Keep clear of nozzle DO NOT direct discharge stream at persons This machine is to be used only by quali fied operators AVERTISSEMENT RISQUE D IN...

Page 15: ...ning power Wash at a 30 to 60 angle to the work This will allow the water to splash away from you and the water will wash the dirt away faster and easier 5 Use the width of the spray pattern to wash in a wide path Overlap spray paths for complete coverage Wash from side to side using slow steady motions 6 The nozzle should be 12 to 24 from work closer for tough areas Be careful on painted or delic...

Page 16: ...by flushing the system with antifreeze use an automotive engine antifreeze or windshield washer solvent to antifreeze To flush the system fill the float tank with antifreeze and remove pressure nozzle from wand Start the machine and allow it to run until anti freeze runs from the end of the wand Place wand into float tank and circulate the solution through system for several minutes Open and close...

Page 17: ...yearly basis oil pump motor per instructions on motor nameplate NOTE Some motors may be equipped with perma nently lubricated bearings and will not require ad ditional lubrication Relief Valve WARNING The relief valve on this pressure washer has been factory set and sealed and is a field nonad justable part Tampering with the factory setting may cause personal injury and or property damage and wil...

Page 18: ...clogged or damaged pressure nozzle Clean or replace Air being drawn through detergent inlet line Refill detergent container Ensure that pick up screen is fully immersed UNEVEN SPRAY PATTERN Partially clogged or damaged nozzle Clean or replace PRESSURE WASHER WILL NOT PRODUCE HOT WATER Burner switch in OFF position Place switch in ON position Inadequate fuel supply Refill fuel tank Use only recomme...

Page 19: ...________________________________________ IMPORTANT If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem contact the local authorized Hotsy Service Center The Hotsy Service Center can be identified by visiting www hotsy com PROBLEM POSSIBLE CAUSE SOLUTION POOR CLEANING Improper detergent concentration or mixing Mix detergent per manufacturer...

Page 20: ... 32 31 22 27 25 13 85 33 27 26 37 39 34 64 60 17 62 63 98 56 98 58 57 59 70 16 106 106 67 65 29 30 30 68 106 35 74 66 30 60 77 60 63 30 29 38 29 71 106 70 See View A A on Opposite Page 7 53 9 11 12 See Float Tank for Detail 61 93 94 95 87 86 89 Optional Hose Reel 88 See Float Tank Illus for Detail 54 92 52 15 104 51 105 101 97 25 26 110 27 60 100 99 19 107 14 109 30 ...

Page 21: ... HO RO ME TR O CH RO NO ME TR O 0 RE D 15 YE LL OW 40 WHI TE FO R BE ST RE SU LT S US E DE TE RG EN TS DE TE RG EN T VA LV E VA LVU LA DE DE TE RG EN TE SO UP AP E DE DE TE RG EN T BU RN ER QU EM AD OR BR UL EU R PU MP BO MB A PO MP E 0 OF F APA GAR ETT ENT I ON PRE NDE R EXPLODED VIEW 40 75 26 49 26 41 76 102 25 26 50 See Pump Assy for Detail See Control Panel Illus for Detail 55 42 45 47 44 48 4...

Page 22: ...el 1 35 8 911 943 0 Bracket Assembly 900 1400 Wheel Kit 1 36 9 802 779 0 Nut 3 8 ESNA NC 4 37 9 802 807 0 Washer 3 8 SAE Flat 12 38 8 719 000 0 Washer 5 16 x 1 1 4 Fender SAE 4 ITEM PART NO DESCRIPTION QTY 39 9 802 720 0 Bolt 3 8 x 1 NC HH 4 40 8 911 940 0 Panel Back Welded Assy 1 41 8 911 949 0 Bracket Unloader 1 42 8 911 935 0 Panel Front 1 43 Motor Please See Specifications Page 44 8 715 701 0 ...

Page 23: ... Tie 45 Cable 2 88 9 802 064 0 Grommet Rubber 1 89 9 800 021 0 Label Hot Water Outlet 1 90 8 911 948 0 Cover Electrical Box 1 91 9 800 016 0 Label Disconnect Power Supply1 92 9 803 535 0 Cap 14 w Fuel Gauge Diesel Black 1 93 9 802 514 0 Strain Relief Straight LQ Tite 3231 Small 1 94 9 802 525 0 Nut 1 2 Lock 1 95 9 802 424 0 Cord Service SEO 16 4 70 96 9 802 813 0 Washer 5 16 Lock Split Ring 4 97 9...

Page 24: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 OPERATOR S MANUAL PRESSURE WASHER 24 PUMP ASSEMBLY 11 2 4 21 15 23 12 25 22 1 3 18 17 16 9 27 29 26 24 20 19 9 10 9 7 14 8 28 5 9 6 13 30 9 ...

Page 25: ... Female 90 Auto Start Option 1 12 8 706 965 0 Hose Barb 1 4 Barb x 3 8 ML Pipe 90 1 13 8 716 125 0 Switch Pressure Black 1 14 8 706 122 0 Nipple 3 8 x 1 2 Hex Steel 1 15 6 390 126 0 Clamp Hose 46 54 ST 1 16 9 802 038 0 Nipple 1 2 JIC 1 2 Pipe 1 17 8 706 172 0 Elbow 1 2 90 Female Pipe 1 18 8 705 975 0 Nipple 1 2 Hex Steel 1 19 9 802 744 0 Bolt 10 mm x 20 mm HH 4 20 9 802 807 0 Washer 3 8 Flat SAE 4...

Page 26: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 OPERATOR S MANUAL PRESSURE WASHER 26 FLOAT TANK ASSEMBLY 8 2 13 14 16 15 19 14 1 5 4 3 2 20 18 12 7 10 6 11 13 9 17 6 ...

Page 27: ...AE 4 7 8 911 952 0 Bracket Component Mount 1 8 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Strainer 1 9 8 709 091 0 Clip 1 25 ID RND 1 10 8 718 618 0 Bolt 5 16 x 3 4 NC Grade 5 2 11 9 802 794 0 Nut Cage 1 4 x 12 Gauge 2 12 9 802 775 0 Nut 1 4 Flange Zinc 1 13 9 802 700 0 Bolt 1 4 x 3 4 NC HH 3 14 9 802 802 0 Washer 1 4 Flat SAE 3 15 9 802 776 0 Nut 5 16 Esna 2 16 8 911 947 0 Bracket Float Tank 1 17 8 70...

Page 28: ... 366 0 Rev 6 11 OPERATOR S MANUAL PRESSURE WASHER 28 CONTROL PANEL ASSEMBLY 10 16 15 7 8 9 6 5 10 1 26 10 18 17 13 12 11 12 39 41 19 14 24 To Pump 26 31 43 40 2 3 4 10 28 29 30 36 37 38 45 34 33 32 42 20 20 21 23 21 22 1 28 35 44 46 ...

Page 29: ...ain Relief Straight LQ Tite Large 950SS 960SS 960SS 208 963SS 967SS 980SS 990SS 990SS 208 993SS 1420SS 1420SS 208 1423SS 1460SS 1460SS 208 1463SS 1467SS 2 950SS 208 1410SS 1450SS 1450SS 208 1 ITEM PART NO DESCRIPTION QTY 23 9 802 526 0 Locknut 3 4 950SS 960SS 960SS 208 963SS 967SS 980SS 990SS 990SS 208 993SS 1420SS 1420SS 208 1423SS 1460SS 1460SS 208 1463SS 1467SS 2 950SS 208 1410SS 1450SS 1450SS ...

Page 30: ...rb 1 4 Barb x 1 4 Pipe 90 1 8 9 802 562 0 Fuel Pump w Solenoid Beckett 1 8 700 758 0 Fuel Pump 12VAC Crossfire 1 9 9 802 639 0 Coil Fuel Solenoid 1 10 9 803 055 0 Transformer Beckett 1 8 919 115 0 Igniter 230V Crossfire 1 ITEM PART NO DESCRIPTION QTY 11 9 802 668 0 Electrode Assembly Beckett 1 8 750 778 0 Electrode Crossfire 1 12 9 802 634 0 Air Cone F 22 Beckett 1 8 750 781 0 Air Cone F 22 Crossf...

Page 31: ... 003 0 Manifold Coil Outlet Discharge 1 2 9 196 012 0 Screw 10 24 x 1 4 Hex Set 1 3 8 902 433 0 Valve Safety Relief VSA 1 4 9 802 171 0 Nipple 3 8 x 3 8 NPT ST Male 1 5 8 706 248 0 Plug 3 8 Allen Counter Sunk 1 6 8 711 785 0 Hose 3 8 Push on 45 COIL OUTLET ASSEMBLY COIL OUTLET ASSEMBLY PARTS LIST 89413660 3 1 2 4 3 5 6 ...

Page 32: ...1 6 8 712 349 0 Nozzle 4 5 Red 1400 Series 1 8 712 357 0 Nozzle 5 5 Red 980SS 990SS 990SS 208 993SS 1 8 712 353 0 Nozzle 5 0 Red 950SS 950SS 208 960SS 960SS 208 963SS 967SS 1 ITEM PART NO DESCRIPTION QTY 7 8 712 350 0 Nozzle 4 5 Yellow 1400 Series 1 8 712 358 0 Nozzle 5 5 Yellow 980SS 990SS 990SS 208 993SS 1 8 712 354 0 Nozzle 5 0 Yellow 950SS 950SS 208 960SS 960SS 208 963SS 967SS 1 8 8 712 352 0 ...

Page 33: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 PRESSURE WASHER Wiring Diagram 33 WIRING DIAGRAM 1PH 208V 230V ...

Page 34: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 PRESSURE WASHER Wiring Diagram 34 WIRING DIAGRAM 3PH 208V 230V ...

Page 35: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 PRESSURE WASHER Wiring Diagram 35 WIRING DIAGRAM 3PH 460V 575V ...

Page 36: ...S 8 751 013 0 5 8 724 269 0 8 724 303 0 8 716 886 0 5 5 9 802 429 0 1410SS 8 715 102 0 7 5 8 724 283 0 8 724 306 0 9 803 662 0 4 5 9 802 434 0 1420SS 8 715 105 0 7 5 8 724 275 0 8 724 304 0 9 803 662 0 4 5 9 802 437 0 1420SS 208 8 715 101 0 7 5 8 724 275 0 8 724 305 0 9 803 662 0 4 5 9 802 437 0 1423SS 8 715 105 0 7 5 8 724 269 0 8 724 312 0 8 716 886 0 4 5 9 802 429 0 950SS 208 8 715 128 0 6 2 8 ...

Page 37: ...15 265 0 8 715 592 0 5 40504701 9 802 400 0 8 713 080 0 1410SS 8 715 265 0 8 715 592 0 5 40504701 9 802 401 0 8 713 286 0 1420SS 8 715 265 0 8 715 592 0 5 40504701 9 802 401 0 8 713 286 0 1420SS 208 8 715 265 0 8 715 592 0 5 40504701 9 802 401 0 8 713 286 0 1423SS 8 715 265 0 8 715 592 0 5 40504701 9 802 401 0 8 713 080 0 950SS 208 8 715 271 0 8 715 593 0 9 802 383 0 9 802 400 0 8 713 286 0 1450SS...

Page 38: ... 0 Washer 8 TORQUE SPECS Item Ft lbs 17 75 18 18 24 7 6 35 4 5 44 13 51 7 6 8 715 269 0 HH306 Shaft Right 8 715 265 0 HH406 Shaft Right 8 715 238 0 HHC456 Shaft Right 8 904 923 0 HHC466 Shaft Right 8 715 257 0 HHC466 Shaft Left 8 715 271 0 HHC506 Shaft Right ITEM PART DESCRIPTION QTY 24 8 717 539 0 Screw Hex 6mm X 18mm 8 25 9 803 210 0 Washer 8 26 8 933 014 0 Bearing Housing 1 27 8 933 015 0 Close...

Page 39: ...9 40 14 15 16 3 NUMBER OF CYLINDERS KIT WILL SERVICE 3 1 1 1 3 ITEM PART DESCRIPTION QTY 36 See Kits Spacer Copper 3 37 See Kits O Ring 1 78 x 7 66 3 38 See Kits Ring Teflon 3 39 See Kits Plunger 20mm 3 40 See Kits Spacer Copper 3 41 9 803 144 0 Rod Plunger 3 42 9 803 158 0 Connecting Rod 3 43 9 802 916 0 Pin Connecting Rod 3 45 9 802 913 0 Snap Ring 6 46 9 803 218 0 Washer Spring 6 47 8 933 016 0...

Page 40: ......

Page 41: ...m cleaning and clearing of obstructions 6 Transportation to service center field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE In order to obtain warranty service on items warranted by Hotsy you must return the product to your Authorized Hotsy Distributor freight prepaid with proof of purchase within the applicable warranty period If the product is permanently install...

Page 42: ...Form 8 941 366 0 Revised 6 11 Printed in U S A ...

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