Hotsy 1065SS Operating Instructions And Parts Manual Download

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HOTSY 965SS-1075SS • 9.807-621.0 • Rev. 09/18

OPERATOR’S MANUAL

PRESSURE

WASHER

HS.3 PUMP EXPLODED VIEW PARTS LIST

TORQUE

SPECS

Item # Ft.-lbs

7.6

8.751-184.0 HS4040G.3

8.751-183.0 HS3040G.3

ITEM PART NO.

DESCRIPTION

QTY

8.751-217.0

Crankcase

See Kit Below Plunger Oil Seal

See Kit Below O-Ring Ø1.78 x 31.47

See Kit Below Pressure Ring

See Kit Below U-Seal, 15mm

See Kit Below Intermed. Ring 15mm

See Kit Below U-Seal, 15mm

9.803-199.0

Copper Washer 1/2"

9.802-926.0

Brass Plug, 1/2"

8.751-218.0

Manifold Housing

11*

9.803-191.0

O-Ring Ø2.62 x 17.13

12*

See Kit Below Valve Assembly

13*

9.803-193.0

O-Ring Ø2.62 x 20.29

9.802-928.0

Valve Plug

9.802-938.0

Manifold Stud Bolt

9.802-884.0

Washer

9.803-198.0

Copper Washer 3/8"

9.802-925.0

Brass Plug 3/8"

9.803-201.0

Washer, M6 x 16

9.802-939.0

Hexagonal Screw

9.803-184.0

Closed Bearing Housing

ITEM PART NO.

DESCRIPTION

QTY

8.717-225.0

O-Ring Ø 2.62 x61.6

9.802-914.0

Snap Ring

9.803-168.0

Double Row Ball Bearing

9.803-150.0

Crankshaft (3040G.3)

9.803-151.0

Crankshaft (3540G.3)

9.803-152.0

Crankshaft (4040G.3)

9.803-153.0

Crankshaft (5030G.3)

9.802-945.0

Set Screw

9.802-921.0

Oil Dip Stick

9.804-581.0

O-Ring Ø 3.53 x 55.56

9.803-161.0

Needle Roller Bearing

8.751-230.0

Gasket 1

8.717-544.0

Screw, Set

9.803-183.0

Engine Flange

9.803-240.0

Flange Screw

9.803-142.0

Crankshaft Seal

9.803-221.0

Spring Washer

46*

See Kit Below Plunger Nut, M6

47*

See Kit Below Washer, Copper, 9.2 x 13.5 3

48*

See Kit Below Plunger, 15mm

49*

See Kit Below Copper Spacer

HS.3 PUMP EXPLODED VIEW

Summary of Contents for 1065SS

Page 1: ...re washer All information in this manual is based on the latest product informa tion available at the time of printing Hotsy Inc reserves the right to make changes at any time with out incurring any obligation Read instructions carefully before attempting to assemble install operate or service this pressure washer Failure to comply with instructions could result in personal injury and or property ...

Page 2: ... Fuel Pressure 205 PSI Max Machine Displacement 337cc Exhaust Stack Size 8 Machine Dimensions Length 47 Width 31 Height 49 1065SSE SPECIFICATIONS Pump Volume At Pump Head 3 5 GPM 210 GPH Pump Pressure At Pump Head 3000 PSI Burner Type Fuel Oil Fired 309 900 BTU Hr Burner Fuel Pressure 205 PSI Max Machine Displacement 389cc Electric Start Exhaust Stack Size 8 Machine Dimensions Length 47 Width 31 H...

Page 3: ...structions 11 12 General Cleaning Techniques Storage 13 Maintenance 14 Troubleshooting 15 17 Exploded Views Parts List 18 20 Control Panel Assembly Parts List 21 Fuel Tank Assembly Parts List 22 Hose Spray Gun Wand Assembly Parts List 22 Burner Assembly Parts List 23 Burner Exploded View and Parts List 24 25 Pump Assembly Parts List 965SS 26 Pump Assembly Parts List 1065SS 1065SSE 1075SSE 27 Coil ...

Page 4: ...l thoroughly Failure to follow instructions could cause malfunction of the machine and result in death serious bodily injury and or prop erty damage 2 Know how to stop the machine and bleed pressure quickly Be thoroughly familiar with the controls 3 Stay alert watch what you are doing WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING Keep wand hose and water spray away from electric wir...

Page 5: ...irth defects or other reproductive harm Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact Local fire agencies for laws or regulations relating to fire prevention requirements 7 Allow engine to cool for 1 2 minutes before refuel ing If any fuel is spilled make sure the area is dry before testing the ...

Page 6: ...stic or abrasive fluids to pass through the pump 22 Never run pump dry or leave spray gun closed longer than 1 2 minutes 23 Machines with shut off spray gun should not be operated with the spray gun in the off position for extensive periods of time as this may cause dam age to the pump 24 Protect discharge hose from vehicle traffic and sharp objects Inspect condition of high pressure hose before u...

Page 7: ...ust be connected to the spray gun High Pressure Hose Connect one end to water pump high pressure discharge nipple and the other end to spray gun Unloader Valve Safety device which when the spray gun closes redirects flow of water Note If trigger on spray gun is released for more than 2 minutes water may leak from the pump protector Warm water will discharge from pump protector onto floor This syst...

Page 8: ...own in Figure 2 NOTE The pressure nozzle is not to be installed at this time 4 Make sure all plumbing connections are tight Battery WARNING Wear eye hand and skin protection when handling or connecting battery WARNING Batteries generate explosive gases during normal battery operation WARNING DO NOT expose the battery to flame or sparks as these gases may ignite WARNING Battery fluid is highly acid...

Page 9: ... influenced by outside forces such as strong winds freezing temperatures rain etc The pressure washer should be located to assure easy access for filling of fluids adjustments and maintenance Normal precautions should be taken by the operator to prevent moisture from reaching the pressure washer It is recommended that a partition be made between the wash area and the pressure washer to prevent dir...

Page 10: ... may need to be decreased For higher ambient temperatures the air band opening may need to be increased for lower ambient temperatures the air band opening may need to be decreased Adjust to your operating location s environment as needed for best smoke spot and performance compli ant with local state and federal regulations Fuel Pressure Adjustment To adjust fuel pressure First install a pressure...

Page 11: ...tion of the trigger gun Refer to Figure 6 The manual trigger lock should be used whenever the trigger gun is not in use To Start IMPORTANT The water must be turned on before starting Running the pump dry will cause damage and void warranty IMPORTANT DO NOT allow the machine to run with trigger of the trigger gun released for more than 2 minutes at any one time or damage to pump may occur 1 Turn ON...

Page 12: ...sing slow steady motions 8 The nozzle should be 12 to 24 from work closer for tough areas Be careful on painted or delicate surfaces the pressure may damage surface if nozzle is too close 9 Small parts should be washed in a basket so the pressure does not push them away Larger lightweight parts should be clamped down so the pressure does not push them away 10 Turn the side detergent control knob c...

Page 13: ...n ventilated areas Protect from freezing by storing in a heated area or by flushing the system with antifreeze use an automotive engine antifreeze or windshield washer solvent to antifreeze To flush the system with antifreeze the following steps are to be followed 1 Connect water supply hose to the garden hose con nector located on the pump Turn on water supply 2 Place the detergent inlet line int...

Page 14: ... WARNING The unloader valve and relief valve on this pressure washer has been factory set and sealed and is a field nonadjustable part Tampering with the facto ry setting may cause personal injury and or property damage and will void the manufacturer warranty For replacement refer to Pump Assembly Burner Fuel Filter Drain any water which has accumulated in fuel filter and clean or replace filter e...

Page 15: ... the pump will occur if allowed to run LOW SPRAY PRESSURE AT PRESSURE NOZZLE Inadequate water supply Fully open faucet Check for kinked or dam aged hose Use 3 4 inch minimum hose Check for debris clogging inlet screen Partially clogged or damaged pres sure nozzle Clean or replace Air being drawn through detergent inlet line Refill detergent container Ensure that pick up screen is fully immersed De...

Page 16: ... assembly Low fuel pressure 140 PSI Adjust fuel pump pressure to specifica tions Weak fuel pump Check fuel pump pressure Replace pump if needed Fuel filter partially cogged Replace as needed Soot build up on coils Clean coils with soot remover Lime build up in coils Clean inside of coils using Landa s coil cleaner Improper burner nozzle See combustion assembly breakdown Electrode is misaligned Rea...

Page 17: ...l Number ________________________________ Component Part Number ______________________________ Description __________________________________________ IMPORTANT If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem contact the local authorized Hotsy Service Center The Hotsy Service Center can be identified by visiting www hotsy com TROUBLESHO...

Page 18: ...Equ ipm ent May Cre ate Spa rks Tha t Can Sta rt Fire s Aro und Dry Veg etat ion A Spa rk Arre stor May be Req uire d The Ope rato r Sho uld Con tact Loc al Fire Age ncie s for Law s or Reg ulat ions Rel atin g to Fire Pre ven tion Req uire men ts WARNIN G 8 917 015 0 View A A Foot Brake Assy Reversed View 36 48 50 51 49 52 18 For Detail See Fuel Tank Assy 23 21 45 43 22 42 53 54 For Detail See Pu...

Page 19: ...28 5 14 24 7 16 6 33 965ss 33 965ss 41 965ss 44 41 32 31 12 34 For Foot Brake Detail See View A A 40 38 39 13 41 47 46 8 9 37 For Detail See Burner Assy 46 20 For Detail See Control Box Illus 2 55 For Detail See Coil Outlet Assy For Detail See Coil Inlet Assy 65 33 11 10 62 30 For Detail See Hose Reel Brckt Illus 13 19 67 69 68 ...

Page 20: ...ozzle Holder 3 33 9 802 104 0 Bushing 1 Snap 2 965SS 3 34 77 31620 2GS 003 Voltage Reg 1 1065SSE 1075SSE 1 9 802 531 0 Voltage Reg 965SS 1065SS ITEM PART NO DESCRIPTION QTY 35 8 706 937 0 Reducer M12 To 1 4 F 1 36 9 802 802 0 Washer Flat 1 4 14 37 8 754 435 0 Wheel Pu Tire Assy 12 Steel Rim 4 38 9 182 506 0 Cap Black Plastic 5 8 4 39 8 718 870 0 Nut 61 Id Push Flat 4 40 8 751 374 0 Spacer 5 8 X 1 ...

Page 21: ...02 528 0 Capacitor 965SS 1065SS 1 10 8 718 596 0 Bolt 1 4 14 x 3 4 Grd 5 4 PL Hex 11 9 803 048 0 Cap Capacitor 1 965SS 1065SS 12 9 802 764 0 Screw 10 32 X 3 4 Hex 1 Wash Sl Mach Blk 13 9 802 480 0 Back Box 14 9 802 773 0 Nut 1 4 20 Esna Nc 4 15 9 802 514 0 Strain Relief Lt Str 1 2 Npt 3 23 45D ITEM PART NO DESCRIPTION QTY 16 9 802 206 0 Clamp 965SS 1065SS 1 17 8 718 582 0 Bolt 1 4 20 x 1 2 Nc Hh 1...

Page 22: ...Hotsy H1050 1 5000 PSI 10 4 GPM 2 8 707 139 0 Coupler 1 4 Plug M S Z 1 3 9 802 164 0 Coupler 1 4 Socket F B 2 4 8 725 388 0 Wand Single 48 Insulated 1 5 8 712 345 0 Nozzle 0004 Red 1065SS 1 1065SSE 1075SSE 8 712 337 0 Nozzle 0003 5 Red 965SS 1 6 8 712 346 0 Nozzle 1504 Yellow 1060SS 1 1065SS 1065SSE 1075SSE 8 712 338 0 Nozzle 1503 5 Yellow 1 965SS 7 8 712 348 0 Nozzle 4004 White 1 1065SS 1065SSE 1...

Page 23: ... 8 751 074 0 Motor 13 5V Crossfire 1 3 8 756 655 0 Burner MSR 12V 1T 12V S DC 965SS Only 1 8 756 756 0 Burner EHASR 12VDCDO 1T 12VDC S 1 4 8 706 803 0 Nipple 1 4 x 2 1 2 Brass 1 5 8 754 953 0 Check Valve 1 way 1 1 4 barb 6 8 757 652 0 Filter Fuel Hotsy 1 1 4 female 7 8 706 827 0 Elbow 1 4 Street 1 ITEM PART NO DESCRIPTION QTY 8 8 706 941 0 Hose Barb 1 4 Barb x 1 4 2 Mpt Brass 8 751 073 0 Coupling ...

Page 24: ...EMBLY 17 18 21 26 50 15 34 11 12 7 13 30 2 5 6 4 3 23 24 35 17 1 2 6 7 50 30 5 4 6 3 2 24 23 50 7 13 30 5 6 4 3 2 1 24 675 125 33 STATIC DISC 50 17 11 12 13 7 30 2 6 4 23 24 10 39 10 44 14 06 Replacement Parts For best performance specify genuine WAYNE replacement parts WAYNE BURNER EXPLODED VIEW 965SS ONLY 51 52 53 ...

Page 25: ...er Hous M CAD MTG Gasket 1 12 101309 002 Base Mounting Ignitor CC Timer 1 13 8 756 661 0 Timer Drop Out 1 15 8 700 719 0 Cad Cell F HS M Series Burner 1 17 8 700 739 0 Motor 12VDC 1 8HP LOWAMP 3950RPM 1 18 100761 001 Sideplate Housing MSR 12VDC 1 21 8 756 674 0 Fan 3 44 W x 4 25 D 5 16 Bore 1 23 8 700 707 0 Air Band Inner M 1 24 8 717 826 0 Air Band Outer 8 Hole M 1 26 8 756 295 0 Junction Box MSR...

Page 26: ... 09 18 OPERATOR S MANUAL PRESSURE WASHER 26 14 41 12 29 11 67 88 28 3 1 4 11 12 3 16 15 1 2 28 4 30 4 3 15 16 12 1 28 30 20 29 27 Replacement Parts For best performance specify genuine WAYNE replacement parts WAYNE BURNER EXPLODED VIEW ...

Page 27: ...e Slot Cover 1 12 14296 Nut Hex 3 8 24 CRZC 1 15 2669 002 Band Air Inner E FH 1 16 2668 002 Band Air Outner 8 Hole E F 1 18 31953 001 Post contact Allason 2 23 13074 003 Cover Juntion Box 1 26 24007 001 Motor 13 5VDC Ametek 1 27 23200 Cover Hous E 12V 1 28 101308 001 Ignitor CC 6385 12VDC 4 8A 1 29 101309 002 Base Mounting Ignitor CC Timer 1 30 100889 002 Timer Ignitor 12V AH1501 1 35 14289 CAD Ce...

Page 28: ...ft Vinyl 7 8 707 056 0 Strainer Chemical W 1 4 1 Brass Barb 8 6 390 126 0 Clamp Hose 46 54 St 2 9 8 918 424 0 Hose 3 8 x 25 2 Wire 1 Press Loop 10 9 802 147 0 Swivel 3 8 Mp x 3 4 Ghf 1 W Strainer 11 9 803 957 0 Oil Dipstick 1 12 9 802 042 0 Elbow 1 2 Jic x 3 8 Fem 1 90DGR ST 13 8 706 865 0 Plug 1 4 Npt Countersunk 1 14 9 802 458 0 Switch Pressure N O 1 1 4 Npt SS 15 9 804 533 0 Rail Pump Support 1...

Page 29: ...mp Hose 46 54 St 2 10 9 802 252 0 Hose 1 4 x 1 2 Braided 48 11 8 707 056 0 Strainer Chemical 1 W 1 4 Brass Barb 12 8 707 256 0 Pump Protector 1 2 Ptp 1 13 8 706 207 0 Elbow 3 8 Street 90 Deg 2 Steel 14 9 803 900 0 Unloader VBA 1 ITEM PART NO DESCRIPTION QTY 15 8 901 117 0 Tag Warning Unloader 1 16 8 918 218 0 Hose 3 8 x 29 2 Wire 1 3 8M Sol x 1 2 17 9 802 921 0 Oil Dipstick 1 18 8 716 125 0 Switch...

Page 30: ... 6 2 3 2 3 5 7 1 4 7 6 5 8 8 4 ITEM PART NO DESCRIPTION QTY 1 9 149 003 0 Manifold Coil Outlet Discharge 1 2 8 706 241 0 Plug 3 8 Sq Head Galv 1 3 9 196 012 0 Screw 10 24 x 1 4 Hex Gasket 1 4 9 802 041 0 Elbow 3 8 Street 45 Deg Steel 1 5 9 802 171 0 Coupler 3 8 Plug Male Steel Zinc 1 6 8 902 433 0 Valve Safety Relief Vsa 1 7 8 711 785 0 Hose 3 8 Push On 42 8 9 800 021 0 Label Hot Water Outlet 1 ...

Page 31: ... 0 Nipple 3 8 Hex Steel 965SS 1 8 705 975 0 Nipple 1 2 Hex Steel 1065SS 1065SSE 1075SSE 1 2 8 706 214 0 Tee 3 8 Female Pipe 965SS 1 8 706 216 0 Tee 1 2 Fpt Steel 1065SS 1065SSE 1075SSE 1 3 8 706 241 0 Plug 3 8 Sq Head Galv 965SS 1 8 706 243 0 Plug 1 2 Sq Head Galv 1065SS 1065SSE 1075SSE 1 4 9 802 041 0 Elbow 3 8 Street 45 Deg Steel 965SS 1 5 9 802 036 0 Nipple 1 2 Jic x 3 8 Npt Steel 1 ...

Page 32: ...t 8 16 9 802 884 0 Washer 8 17 9 803 198 0 Copper Washer 3 8 1 18 9 802 925 0 Brass Plug 3 8 2 23 9 803 201 0 Washer M6 x 16 4 24 9 802 939 0 Hexagonal Screw 9 25 9 803 184 0 Closed Bearing Housing 1 ITEM PART NO DESCRIPTION QTY 26 8 717 225 0 O Ring Ø 2 62 x61 6 1 27 9 802 914 0 Snap Ring 1 28 9 803 168 0 Double Row Ball Bearing 1 29 9 803 150 0 Crankshaft 3040G 3 1 9 803 151 0 Crankshaft 3540G 3...

Page 33: ...ing Washer 6 56 9 803 238 0 Connecting Rod Screw 6 57 8 933 016 0 O Ring 2 62 x 126 67 1 58 8 751 229 0 Crankcase Cover 1 59 9 803 197 0 O Ring Ø 1 78 x 14 1 60 9 803 202 0 Sight Glass G3 4 1 Part available in kit See below REPAIR KIT NUMBER 8 725 358 0 8 725 359 0 8 933 023 0 9 802 603 0 9 802 609 0 KIT DESCRIPTION Plunger U Seal 15mm Complete U Seal Packing 15mm Plunger 15mm Complete Valve Plung...

Page 34: ...asher Copper G1 2 1 10 9 802 926 0 Plug Brass G1 2 1 11 8 754 853 0 Manifold 1 12 8 717 233 0 O ring Ø1 78 X 15 6 6 13 See Kits Below Valve Assembly 6 14 9 803 948 0 O ring Ø1 78 X 18 77 6 15 9 803 949 0 Valve Plug 6 16 8 754 854 0 Bolt Manifold M14 x 40 2 17 8 754 850 0 Washer Lock 2 18 9 803 198 0 Washer Copper G3 8 1 ITEM PART NO DESCRIPTION QTY 19 8 707 262 0 Plug Brass G3 8 2 20 See Kits Belo...

Page 35: ... ITEM PART NO DESCRIPTION QTY 37 9 803 244 0 Screw 4 38 89 803 217 0 Washer 4 39 9 803 216 0 Washer 4 40 8 752 824 0 Screw M6 x 20 4 41 9 803 218 0 Washer 6 mm 10 42 8 754 864 0 Flange Engine 1 43 8 754 855 0 Bolt Plunger 3 44 8 754 092 0 Spacer Copper 3 45 8 754 849 0 Plunger 14 mm 3 46 9 803 962 0 Spacer Copper 3 47 8 754 827 0 Plunger Rod 3 48 9 803 965 0 Connecting Rod Pin 3 49 9 803 966 0 Con...

Page 36: ... Connector Female 1 14 O Ring A B 1 15 Spring B 1 16 Poppet B 1 ITEM PART NO DESCRIPTION KIT QTY 17 9 802 893 0 Seal Washer 3 8 2 18 9 803 915 0 Banjo Bolt 3 8 w 1 8 Pilot 1 9 803 919 0 Banjo Bolt 3 8 Solid Cap 1 19 9 803 920 0 Banjo Bolt 1 2 w 1 4 Pilot 1 8 750 105 0 Banjo Bolt 1 2 Solid Cap 9 803 919 0 Banjo Bolt 3 8 Solid Cap 20 9 803 921 0 Seal Washer 1 2 2 21 Plate C 1 22 Spring C 1 23 8 933 ...

Page 37: ...3 8 1 15 8 754 936 0 O ring Ø2 62 x 10 78 A 1 16 9 803 920 0 Banjo Bolt 1 2 w 1 4 Port 1 VBT UNLOADER EXPLODED VIEW VBT UNLOADER EXPLODED VIEW PARTS LIST ITEM PART DESCRIPTION KIT QTY 17 9 803 914 0 Seal Washer 1 2 1 18 8 754 937 0 Bypass Manifold 1 19 9 802 892 0 Outlet Connector 3 8 MPT 1 20 9 803 191 0 O ring Ø2 62 X 17 13 A B 1 21 8 933 017 0 Poppet Spring B 1 22 8 754 939 0 Poppet B 1 23 8 75...

Page 38: ... 12V ENERGIZES B URNER M OTOR WICH ST ART S FUEL FLOW SH UT OFF VALVE WICH ALLOWS FUEL TO FLOW OUT OF PUM P 3 SEC TIME R ENERGIZE S IGNITOR T O IGNITE F UEL 2 AFT ER 3 SE C THE TIME R DE ENERGIZES TH E IGNITOR T HE RE SIST OR JUMPE R ON PHOT OC ELL ELIMINATES RE ENERGIZING IGNIT OR IF FLAME IS LOST 3 AFT ER 12 VOLT S H AVE BEEN REM OVED B URNER M OT OR IS DE ENERGIZED WIC H ST OPS FUEL FLOW SH UT ...

Page 39: ...HOTSY 965SS 1075SS 9 807 621 0 Rev 09 18 PRESSURE WASHER WARRANTY Wiring Diagram 39 WIRING DIAGRAM 965SS 1065SS B A TOLERANCES UN D D ...

Page 40: ...sit our Warranty Registra tion page at www hotsy com WarrantyRegistration aspx or scan the code below with your smart phone If you need SERVICE on your pressure washer contact your local Hotsy dealer or visit www Hotsy com Smart phone users scan the code below to link directly to the Service Request page ...

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