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Limited Warranty

Warm Air Furnace

The operation of this heater in a manner inconsistent with the owner’s manual will void the warranty and is also against federal regulations.

United States Stove Company warrants to the original purchaser its heating products against premature failure of any component due to workmanship, 

quality, or materials as follows: 

TIME PERIOD:

Firebox ...................................................................................................................................... Three Years

Flue Collar - if equipped .............................................................................................................. Three Years

All Doors (Feed and Ash)............................................................................................................. Three Years

Cabinet and Trim ........................................................................................................................ Three Years

Bi-Metal Thermostat ......................................................................................................................Two Years

Cast Iron Components, Steel Liners and Retainers ............................................................................ One Year

Gaskets ......................................................................................................................................... One Year

All Electrical Components (Including Blower) - if equipped ................................................................. One Year

Paint and Finish .............................................................................................................................. One Year

CLAIM PROCEDURE

Any defects should be reported to United States Stove Company or its dealer and/or distributor giving descriptions and pertinent data, including proof or 

purchase which will be returned upon request.

Providing the heater has been installed and used in accordance with the Owners Manual supplied with the heater, United States Stove Company will either:

1)  Replace the defective part free of charge

2)  Replace the heater free of charge

3)  Where the defect is of a cosmetic (non-functional) nature, United States Stove Company will bear reasonable expense to refurbish the heater, 

including such items as welding, painting, and incidental labor. A “Reasonable” expense is defi ned by terms of this warranty as $30.00/hour with full 

refund for any purchase of parts.

NOT COVERED

Specifi cally not covered under terms of this limited warranty or any other warranty are problems relating to smoking or creosote.  Smoking is attributable 

to inadequate draft due to the design or installation of the fl ue system or installation of the heater itself.  Creosote formation is largely attributable to 

improper operation of the unit and/or draft as mentioned above.  Also, not covered are:

1)  Removal and re-installation cost.

2)  Service calls to diagnose trouble (unless authorized in writing by the manufacturer, distributor, or dealer).

3)  Painted surfaces, brass or brass-colored surfaces.

4)  Damage or defect caused by improper installation, accidents, misuse, abuse (including overfi ring) or alteration.

5)  Transportation or shipping costs.

LIMITATIONS AND EXCLUSIONS

1)  United States Stove Company shall not be liable for incidental, consequential, special, or contingent damages anyone might suffer as a result of their 

breach of this written warranty or any implied warranty.

2)  Should the heater be replaced by United States Stove Company “free of charge”, all further warranty obligations are thereby met.

3)  Parts and/or service replacements made under the terms of this warranty are warranted only for the remaining period of the original heater warranty.

4)  Without specifi c written exclusionary waivers, no one has authority to add to or vary this limited warranty, or to create for United States Stove 

Company any further obligation of liability in connection with this heater or any other applicable accessory.  Any further warranty implication applicable 

to this heater or any applicable accessory is limited in duration to the same time period as the original statement in the above schedule.

YOUR DUTIES

1)  This heater, including all applicable accessories, must be installed and operated in accordance with local authorities having jurisdiction and the 

instructions furnished with the Owners Manual.

2)  You should keep as permanent record your proof of purchase (or canceled check or invoice).

PROBLEM/RESOLUTION

1)  As purchaser, you must fi rst contact the dealer and/or distributor from whom you purchased your heater.

2)  If within a reasonable period of time you do not receive satisfactory service from the distributor and/or dealer, write or call United States Stove 

Company, Customer Service Department, including complete details of the problem and/or problems you are experiencing, details of your installation, 

your proof of purchase, and the heater serial number or test agency code number.

WARRANTOR

The warrantor of record is United States Stove Company, PO Box 151, 227 Industrial Park Road, South Pittsburg, Tennessee 37380.  

Phone number 800-750-2723 • Website www.usstove.com

NOTE

This warranty gives you specifi c legal rights; and, you may also have other rights which vary from state to state. Register your product on line at 

www.usstove.com. Save your receipt with your records for any claims.

IMPORTANT

We congratulate you on your selection of United States Stove Company and its products. As the oldest solid fuel manufacturer in the United States 

(since 1869), the United States Stove Company is very proud of its products, service, employees, and satisfi ed customers. We would like to hear 

from you if you are not satisfi ed with the manner in which you have been handled by our distributor, dealer, representative, customer service 

department, parts department, or sales department. Please reach out to us by using any of the contact information listed above.

85815J

Summary of Contents for HB1440E

Page 1: ...fied installer SAVE THESE INSTRUCTIONS United States Stove Company 227 Industrial Park Rd South Pittsburg TN 37380 852854 3901F U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with the 2016 particulate emission standards Not approved for sale after May 15 2020 This unit is certified UL 391 R2014 Report No 0215WH055S ...

Page 2: ... by furnace main disconnect Respect all local and national codes when installing this unit This unit is not to be connected to a chimney flue serving another appliance This unit is designed to burn solid hardwood only 49 24 1 16 34 2 40 34 ...

Page 3: ...16 Under specific EPA test conditions this heater has been shown to deliver heat at a rate of 18 850 56 000 BTU hr This heater achieved a particulate emissions rate of 0 39 lb mmBtu when tested to method CSA B415 1 10 and an overall efficiency of 62 6 The maximum overall heat output of this heater was tested to be 89 000 Btu hr This wood heater has a manufacturer set minimum low burn rate that mus...

Page 4: ...ue pipe and chimney must be kept in good condition These instructions also apply to a draft inducer if used To prevent flame or smoke spillage the slide baffle must be pulled out and the fuel loading door left cracked for 10 seconds prior to opening door fully Load fuel carefully or damage may result Hot while in operation Keep children clothing and furniture away Contact may cause skin burns Do n...

Page 5: ...llowing is a list of tools and materials needed to install your furnace 7 16 socket wrench 5 16 socket Best if using a power drill and a socket bit Pair of pliers or channel locks Power drill with an 1 8 drill bit to install sheet metal screws into connector pipe Sheet metal screws Non combustible floor protector as specified in this manual All chimney and chimney connector components required for...

Page 6: ...ure proper assembly installation and operation of your new furnace If installing in an area with a fan it should not be allowed to create negative pressure in the room where the furnace is installed LOCATING YOUR FURNACE INSURE THAT THE REQUIRED MAINTENANCE CLEARANCES ARE MAINTAINED Your furnace must be installed as shown in this manual and in compliance with all local and national codes It is of ...

Page 7: ... M L N K MAINTENANCE CLEARANCE FLOOR PROTECTOR REQUIREMENTS FLOOR PROTECTOR The furnace must be placed on solid concrete solid masonry or when installed on a combustible floor on a floor protector The floor protector is required to provide heat live ember and ash protection and must be of a non combustible continuous solid surface to protect against infiltration of live embers and ash Floor protec...

Page 8: ...is furnace the hot air plenum is to have a minimum height of 24 610mm if the top of the first vertical section is not flush with the top of the first horizontal section of ductwork If the top of the plenum is flush with the top of the first horizontal section of ductwork then the minium height is 15 381mm RETURN AIR FRESH AIR The return fresh air intake on the furnace is on the rear of the unit Th...

Page 9: ... 9 CENTRAL INSTALLATION Air Filter Replacement ...

Page 10: ...thermodisc 3 Remove blowers from cartons Remove junction box cover Attach clip nuts as in figure shown Install blower s and gasket s with 1 4 20 x 3 4 bolts as shown 4 Wire right side blower first See wiring diagram and replace cover on junction box on blower 5 Wire left blower same as above and replace cover SMOKE CURTAIN Using two 1 4 20 x 1 1 4 Carriage bolts two smoke curtain clips and two nut...

Page 11: ...cian It is recommended to connect the furnace to its own 15 amp 120 Volt circuit from the house power supply 105 C NOTE Wire leads from the distribution blower are usually BOTH BLACK Makes no difference which leads from the motor s connects to the corresponding leads coming out of the conduit ...

Page 12: ...imney must exceed any part of the building or other obstruction within a 10 3 04m distance by a height of 2 0 6m Installation of an interior chimney is always preferable to an exterior chimney The interior chimney will be hotter than an exterior chimney that is being cooled by the ambient air outside the house Therefore the gas which circulates will cool slower thus reducing the build up of creoso...

Page 13: ... a professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the furnace is installed and operated When connecting the furnace through a combustible wall to a masonry chimney special methods are needed as explained in the Combustible Wall Chimney Connector Pass Throughs Section ...

Page 14: ...ector and a minimum 24 gauge ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass insulation from the outer surface of the wall thimble to wall combustibles Support the wall thimble and cover its opening with a 24 gauge minimum sheet metal support Maintain the 6 152 4 mm space Th...

Page 15: ...r foot with the upper end of the section toward the chimney Any installation with a horizontal run of furnace pipe must conform to NFPA 211 You may contact NFPA National Fire Protection Association and request the latest edition of the NFPA Standard 211 To insure a good draft the total length of the furnace pipe should never exceed 8 to 10 2 4m to 3 04 m Except for cases of vertical installation c...

Page 16: ...same manufacturer and install the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to the structure as recommended by the manufacturer The chimney must be the required height above the roof or other obstructions for safety and proper draft operation ...

Page 17: ...tart up to insure the fastest and cleanest start up These settings should remain open until the stove has heated up and an adequate fire has been established Once the fire is well established both the primary and the secondary air settings can be adjusted down to the desired heat setting The primary and the secondary air mix inside the firebox to provide a more efficient and cleaner burn We encour...

Page 18: ...cover or covered area from rain or snow also accelerates drying time A good indicator if wood is ready to burn is to check the piece ends If there are cracks radiating in all directions from the center then the wood should be dry enough to burn If your wood sizzles in the fire even though the surface is dry it may not be fully cured and should be seasoned longer Your furnace was designed to burn w...

Page 19: ... 4 first fires Never start your furnace outside You will not be able to see if you are over heating LIGHTING YOUR WOOD FURNACE 1 Make sure that your furnace has been installed as per the instructions outlined in this manual and the proper power is supplied to it 2 Open the fuel loading door 3 Note If there already is a bed of hot glowing coals in the combustion chamber proceed directly to the Preh...

Page 20: ...will indicate the temperature of your gas exhaust fumes within the smoke exhaust system The ideal temperature for these gases is somewhere between 275 F and 500 F Below these temperatures the build up of creosote is promoted Above 500 degrees heat is wasted since a too large quantity is lost into the atmosphere TO PREVENT CREOSOTE BUILD UP Always burn dry wood This allows clean burns and higher ch...

Page 21: ...urn rate slows the flow of usable heat out of the home through the chimney and it also consumes less wood SMOKE AND CO MONITORS Burning wood naturally produces smoke and carbon monoxide CO emissions CO is a poisonous gas when exposed to elevated concentrations for extended periods of time While the modern combustion systems in heaters drastically reduce the amount of CO emitted out the chimney exp...

Page 22: ...1 2 diameter rope gasket PAINT Only clean your furnace with a dry soft cloth that will not harm the paint finish If the paint becomes scratched or damaged it is possible to give your wood furnace a brand new look by repainting it with a 1200 F heat resistant paint For this purpose simply scrub the surface to be repainted with fine sand paper clean it properly and apply thin coats 2 of paint succes...

Page 23: ...llar 8 2 7 25467 Cabinet Side 2 8 891097 Locking Mech Feed Door 1 9 22662 Feed Door Hinge Bracket 1 10 24232 Hinge Spacer 1 11 610495 Damper Control Box Assy 1 Replacement Parts 1 2 3 4 21 20 19 18 17 16 15 14 13 5 6 7 22 8 12 11 10 9 Key Part No Description Qty 12 68217 Feed Door Assy 1500 1 13 610499 Tertiary Damper Assy 1 14 27901 Tertiary Damper Shield 1 15 89574 Handle Spring 2 16 891098 Hand...

Page 24: ...y 1 6 80594 Blower Assembly 2 7 89319 Blower Gasket 2 8 68231 3 Fan Cntrl Cord Assy 1 9 22140 Control Mounting Bracket 1 10 80714 F140 Thermodisc 1 11 80231 Cover Junction Box 1 Inordertomaintainwarranty componentsmustbereplacedusingoriginalmanufacturerspartspurchased through your dealer or directly from the appliance manufacturer Use of third party components will void the warranty Replacement Pa...

Page 25: ...ompany ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 Date ________________________ Engineer Name _____________________________________ Company __________________________________________ Telephone No ______________________________________ Stove Inspected Chimne...

Page 26: ... as a result of their breach of this written warranty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of charge all further warranty obligations are thereby met 3 Parts and or service replacements made under the terms of this warranty are warranted only for the remaining period of the original heater warranty 4 Without specific written exclusionary waiver...

Page 27: ...Notes ...

Page 28: ...lowing information as shown in this list 1 The part number___________________________________________________________________________________ 2 The part description________________________________________________________________________________ 3 The model number_________________________________________________________________________________ 4 The serial number____________________________________...

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