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18

2-inch (5-cm) air gap

Floor Drain

Icemaker 

Condensation 

Drain Outlet

5/8" OD Hard Tube

b) Connection to a Closed Loop System

Condenser Water 
Supply Inlet 

Minimum Condenser 
Water Supply Line Size 

Condenser 
Return Outlet

Minimum Condenser 
Return Line Size

1/2" Female Pipe 
Thread (FPT)

1/4" Nominal ID Copper 
Water Tubing or Equivalent

3/8" Female Pipe 
Thread (FPT)

1/4" Nominal ID Copper 
Water Tubing or Equivalent

• Shut-off valves and drain valves must be installed at both the condenser water supply inlet 

and condenser return outlet.

• Minimum water flow to the condenser is 4 GPM. 
• The pressure differential between the condenser water supply inlet and condenser return 

outlet must be no less than 10 PSIG.

• When using a glycol blend, the solution mixture should be less than 30% glycol.
• In order to maintain the proper high side pressure, the condenser water supply inlet 

temperature should not drop below 45°F (7°C) and the condenser return outlet 
temperature must be in the 104°F to 115°F (40°C to 46°C) range. Once the icemaker 
installation is complete, confirm the condenser return outlet temperature 5 minutes after a 
freeze cycle starts. If the condenser return outlet temperature is not in the proper range, 
use a flat blade screwdriver to rotate the adjustment screw on the water-regulating valve 
until the temperature is in the proper range (rotate counterclockwise to raise temperature 
or clockwise to lower temperature).

Shut-Off Valve

Icemaker

Drain Outlet 

3/4" FPT

Icemaker Water 

Supply Inlet

1/2" FPT

Fig. 6

Condenser Water 

Supply Inlet

1/2" FPT

Condenser 

Return Outlet 

3/8" FPT

Separate piping to approved 

drain. Leave a 2-inch (5-cm) 

vertical air gap between the 

end of each pipe and the 

drain.

Bin Drain 

Outlet 

3/4" FPT

Drain 

Valve

Water-Cooled Models

Connection to a Closed Loop System

Model Shown: 
KMD-860MWJ

Ice 

Storage 

Bin

Minimum 1/4" Nominal ID Copper 

Water Tubing or Equivalent

Minimum 1/4" 

Nominal ID 

Copper Water 

Tubing or 

Equivalent

Minimum 3/4" Nominal ID 

Hard Pipe or Equivalent

Vent Tube

Be sure there is sufficient 

extra water supply line and 

drain line for the appliance 

to be pulled out for service.

Icemaker

Summary of Contents for KMD-860MAJ

Page 1: ...Models KMD 860MAJ MWJ MRJ Modular Crescent Cuber Instruction Manual Issued 1 16 2018 hoshizakiamerica com...

Page 2: ...per installation is the responsibility of the installer Product failure or property damage due to improper installation is not covered under warranty Hoshizaki provides this manual primarily to assist...

Page 3: ...MD 860MRJ 10 II Installation and Operating Instructions 11 A Location 11 B Checks Before Installation 11 C How to Remove Panels 12 D Setup 13 E Electrical Connection 14 F Water Supply and Drain Connec...

Page 4: ...ed in accordance with applicable national state and local codes and regulations Electrical connection must be hard wired and must meet national state and local electrical code requirements Failure to...

Page 5: ...t and disconnect if required must meet national state and local electrical code requirements Failure to meet these code requirements could result in death electric shock serious injury fire or damage...

Page 6: ...230 60 1 208 230 60 1 Compressor 208 230V 7 7RLA 46LRA 208 230V 7 2RLA 46LRA 208 230V 8 2RLA 56LRA Pump 120V 0 5FLA 60W 120V 0 5FLA 60W 120V 0 5FLA 60W Fan 120V 1 0FLA TOTAL 1 15HP 120V 3A MAX Fan in...

Page 7: ...AJ NOTICE Allow 6 15 cm clearance at rear sides and top for proper air circulation and ease of maintenance and or service should they be required The storage bin opening must match the bottom opening...

Page 8: ...at rear sides and top for proper air circulation and ease of maintenance and or service should they be required The storage bin opening must match the bottom opening as in the illustration KMD 860MWJ...

Page 9: ...rear sides and top for proper air circulation and ease of maintenance and or service should they be required The storage bin opening must match the bottom opening as in the illustration KMD 860MRJ A...

Page 10: ...mm in Rear Top Icemaker Model URC 9F Heat of Rejection AT 90 F 32 C WT 70 F 21 C KMD 860MRJ 11 200 BTU hr NOTICE Allow 24 61 cm clearance at front and rear for proper air circulation and ease of main...

Page 11: ...the icemaker if the air temperature is going to go below 32 F 0 C See IV Preparing the Icemaker for Periods of Non Use The icemaker should not be located next to ovens grills or other high heat produc...

Page 12: ...ote condenser unit listed below is recommended Connection to a different remote condenser unit will void the warranty unless Hoshizaki approves a different remote condenser unit for your specific appl...

Page 13: ...top of the dispenser unit ice storage bin 6a Dispenser Unit Follow the dispenser unit adapter kit or top kit instructions for securing the icemaker If no instructions are available secure the icemaker...

Page 14: ...ith the pig tail leads in the junction box See Fig 3 Additional Warnings for Remote Models THE REMOTE CONDENSER UNIT MUST BE GROUNDED Power supply and ground connection to the remote condenser unit ar...

Page 15: ...ternal filters strainers or softeners may be required depending on water quality Contact your local Hoshizaki Certified Service Representative or local Hoshizaki distributor for recommendations A plum...

Page 16: ...r supply line and drain line for the appliance to be pulled out for service Fig 4 Icemaker Icemaker Water Supply Inlet 1 2 FPT Bin Drain Outlet 3 4 FPT Icemaker Drain Outlet 3 4 FPT Ice Storage Bin Ic...

Page 17: ...condenser drain outlet temperature is not in the proper range use a flat blade screwdriver to rotate the adjustment screw on the water regulating valve until the temperature is in the proper range ro...

Page 18: ...in the 104 F to 115 F 40 C to 46 C range Once the icemaker installation is complete confirm the condenser return outlet temperature 5 minutes after a freeze cycle starts If the condenser return outle...

Page 19: ...t is intended for outdoor use Normal operating ambient temperature must be within 20 F to 122 F 29 C to 50 C Operation of the remote condenser unit for extended periods outside of this normal temperat...

Page 20: ...r each meter over 20 m Write new total charge on icemaker s rating label 2 Checks Before Installation 1 Remove the shipping carton tape and packing material 2 Check that the refrigerant lines do not r...

Page 21: ...he male fitting and female coupling b Apply Polyol Ester POE refrigerant oil or Parker Super O Lube to the entire male fitting including O ring diaphragm and threads before making the connection See F...

Page 22: ...the icemaker Leave a service loop behind the icemaker to allow the icemaker to be pulled out for service See Fig 10 NOTICE Ensure that there are no traps and no kinks in the line set The service loop...

Page 23: ...re male fitting including O ring diaphragm and threads before making the connection See Fig 11 NOTICE Do not use thread sealant on the fittings Use POE refrigerant oil or Parker Super O Lube only Coup...

Page 24: ...x to the leads in the remote condenser unit junction box Use wire of an appropriate gage and outdoor rating Do not connect the fan motor leads in the icemaker to incoming power source Do not connect t...

Page 25: ...5 Replace the junction box covers and the louver panel in their correct positions 7 Stacking Remote Condenser Unit 1 Install the lower remote condenser unit as described earlier in this section 2 Pla...

Page 26: ...7 Are the water supply and drain lines sized as specified Are the water supply line shut off valve s and drain valve s installed Has the water supply pressure been checked to ensure a minimum of 10 PS...

Page 27: ...or a total of 10 minutes 6 Turn off the power supply then remove the front panel 7 Remove the insulation panel then remove splash guard cube guide B and cube guide A Next remove the overflow cap overf...

Page 28: ...pliance To reduce the risk of electric shock do not touch the control switch with damp hands Before Servicing Move the control switch to the OFF position and turn off the power supply Lockout Tagout t...

Page 29: ...h containing a neutral cleaner to wipe off oil or dirt build up Clean any chlorine staining rust colored spots using a non abrasive cleanser Underside of Icemaker and Top Kits Bin Door and Snout Wipe...

Page 30: ...The cleaning valve is opened during cleaning and sanitizing to allow solution flow to the inside of the evaporator It should be closed for all icemaking operation The compressor will not operate unle...

Page 31: ...on panel then remove splash guard cube guide B and cube guide A Remove the overflow cap overflow pipe water shield and drain plug After the water tank has drained replace the drain plug water shield o...

Page 32: ...guide A Remove the overflow cap overflow pipe water shield and drain plug After the water tank has drained replace the drain plug water shield overflow pipe overflow cap cube guide A cube guide B spla...

Page 33: ...rtical open Move the control switch to the WASH position then replace the front panel After 5 min remove the front panel then move the control switch to the OFF position 27 Remove the front insulation...

Page 34: ...tach a compressed air or carbon dioxide supply to the icemaker water supply line drain valve 6 Move the control switch to the ICE position 7 Replace the front panel in its correct position then turn o...

Page 35: ...ine drain valve If connected to a closed loop system also open the condenser return line drain valve 4 Attach a compressed air or carbon dioxide supply to the condenser water supply line drain valve 5...

Page 36: ...osal The icemaker contains refrigerant and must be disposed of in accordance with applicable national state and local codes and regulations Refrigerant must be recovered by properly certified service...

Page 37: ...37 618 Hwy 74 South Peachtree City GA 30269 USA P 770 487 2331 F 770 487 3360 hoshizakiamerica com 1A4871 010...

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