Hoshizaki Ice Bank Beer System Operation Manual Download Page 4

Ice Bank Beer System Manual 

 

 

www.lancerbeverage.com 

Page 4 of 17

 

Hoshizaki Lancer reserve the right to change specifications without notice. 

Part No:  68000213 

Images are for illustration purposes only as product may vary. 

No 072-2  –  26 May 2020

 

2.  Basic Cellar Procedures  

  Changing a Keg 

1.  Disengage the handle of the Keg Coupler on empty keg.  

2.  Disengage the Drop Lead from Keg Coupler. 

3.  Remove the Coupler from the Keg.  

4.  Check the integrity of the keg seal and spray with sanitizer 

5.  Place Keg Coupler on the new keg and fit the Drop Lead. 

6.  Engage the Handle. 

7.  Check the beer flow through the tap, pouring until it is completely full of beer. ” 

 

  End of Trade Procedures 

 

Disengage keg couplers handles on kegs. 

 

Leave drop leads connected to keg coupler.  

 

Turn off CO2 supply. 

 

  Gas System 

 

This Gas System meets AS5034 and your Certificate of Compliance is completed on 

Appendix C in this manual. 

 

The system is set up for a regulator to supply Beverage Gas CO2 into the keg. The 

purpose of the CO2 is twofold. The first is to provide the energy to dispense the beer 

and the second is to provide a blanket of CO2 on top of the beer to ensure balance of 

correct CO2 % is maintained in the beer. This is crucial.   

 

For Nitrogenous Beers and Stouts a separate Regulator will supply a Stout mix which 

is70% N2/ 30% CO2 - blend.  Nitrogenous Beers when dispensed through a restrictor 

plate in the tap will produce the tight thick head associated with Stouts. 

 

  Recommended Maintenance Schedule 

Lancer offers a Preventative Maintenance Program for all Quarterly, 6 month & 12 month 

checks.  Please contact the Lancer National Service Centre on 1300 551 361 to obtain a 

quote. You should check over all the cellar equipment on a weekly basis. Worn O-rings 

and check valves can be easily replaced and will stop costly leaks or frustration with 

using equipment.   

 

Spare Parts can be ordered by: 

 

Phone: 1300 551 361  

 

Email:  [email protected] 

 

Website:  www.lancerbeverage.com 

 

Daily 

 

Check gas system for leaks 

 

Check beer system for leaks 

 

Check operation of beer taps 

 

Inspect and replace as necessary all visible O-rings 

 

Weekly 

 

Chemically clean beer lines and equipment as required 

 

Rinse any external residues from taps, couplers and fittings with hot water 

 

Check temperature of dispensed beer (0.5°C to 3°C is acceptable) 

 

Check operation of glass cleaning equipment 

Summary of Contents for Ice Bank Beer System

Page 1: ...www lancerbeverage com Ice bank Beer System Operation Manual...

Page 2: ...ouring Heady 5 Beer is not Pouring 5 Beer is Pouring Flat 5 Beer is Pouring Slow 5 Loss of Condensation on the Founts 6 Ice bank Tank Temperature Increase 6 Using Excessive Amounts of Gas 6 4 Cleaning...

Page 3: ...keg is tapped by connecting the coupler to the keg The coupler is then engaged Beer is distributed to the correct tap CO2 Beverage Gas is supplied to each keg as the energy to move the beer from the...

Page 4: ...nd is to provide a blanket of CO2 on top of the beer to ensure balance of correct CO2 is maintained in the beer This is crucial For Nitrogenous Beers and Stouts a separate Regulator will supply a Stou...

Page 5: ...cool room to see if the coupler handle is fully engaged Damaged handle pivots sometimes prevent this Gas System turned OFF check if the bottle is turned on and ensure there is CO2 in the bottle Beer F...

Page 6: ...s of Gas Gas leak on system Check over gas system as per Weekly Checks Gas Leaks Higher than usual turnover of kegs this is to be expected 4 Cleaning the System Regular cleaning of the whole beer syst...

Page 7: ...ly rinse a washout canister and fill with potable water A 5L washout canister is available from Hoshizaki Lancer Before opening vent the canister by pulling the relief valve ring Turn the keg coupler...

Page 8: ...e valve shaft from the beer tap Fig 3 Clean the beer tap and valve by using a neutral dishwashing detergent and the accessory cleaning brush Rinse the beer tap thoroughly with clean water Assemble the...

Page 9: ...e from the evaporator use only warm water so as not to damage the evaporator or the water bath tank empty the water with a suction pump or draining pipe Clean the stainless steel coils and the evapora...

Page 10: ...he gauge needle 5 If the needle has held its position there is no leak in the isolated gas system from the cylinder through the gas regulators to the gas valves 6 If the needle drops away from the mar...

Page 11: ...on Stout mix is a 70 N2 30 CO2 mix required to dispense Nitrogenised Beverages Cylinder Pressure The pressure in a cylinder of C02 is approximately 5 6 000kPa 800psi The pressure in a cylinder of mixe...

Page 12: ...not normally cover any labour costs associated with a warranty claim Subject to the approval of the Divisional Sales Manager Hoshizaki Lancer may choose to reimburse the customer for some or all labo...

Page 13: ...CELLAR EQUIPMENT All cellar equipment greased leads keg couplers adaptors All cellar equipment tightened leads keg couplers adaptors Each Beer Line tested for correct position and leaks Water Bath fu...

Page 14: ...0 10 Commissioning Sheet OUTLET INSTALLED BY COMMISSIONED BY Flow Rate For 285ml Glass Of Beer Beer Temperature 3rd glass Gas System Settings Regulator 1 Miscellaneous Training Manual Given Installer_...

Page 15: ...ation and Use of Inert Gases for Beverage Dispense AS5034 Lancer Technician Name Date of Compliance Venue Name Suburb Description of work Scope of Compliance New Beer Gas Distribution System New Beer...

Page 16: ...in use x 2 Oxygen Level vr vg vr x21 Oxygen Level AS5034 Onsite Risk Assessment To be completed by competent person Site Contact Name Site Contact Number Venue Name Customer No Venue Address Location...

Page 17: ...reme Low Moderate High Extreme Low Low Moderate High Low Low Low Moderate Residual Risk Rating Comments please note any site specific comments or discussions held with site contact Please retain recor...

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