Hoshizaki F-1001MAJ Instruction Manual Download Page 17

17

F. Water Supply and Drain Connections

See Fig. 4, 5, and 6

 WARNING

Water supply and drain connections must be installed in accordance with applicable 
national, state, and local regulations.

NOTICE

• Normal operating water temperature must be within 45°F to 90°F (7°C to 

32°C). Operation of the appliance, for extended periods, outside of this normal 
temperature range may affect appliance performance.

• Water supply pressure must be a minimum of 10 PSIG and a maximum of 

113 PSIG. If the pressure exceeds 113 PSIG, the use of a pressure reducing valve 
is required.

• External filters, strainers, or softeners may be required depending on water quality. 

Contact your local Hoshizaki Certified Service Representative or local Hoshizaki 
distributor for recommendations. 

• A plumbing permit and services of a licensed plumber may be required in some areas.
• The icemaker drain line, dispenser unit/ice storage bin drain line, and water-cooled 

condenser drain line (if applicable) must be run separately.

• Drain lines must have 1/4" fall per foot (2 cm per 1 m) on horizontal runs to get a good 

flow. A vented tee connection is also required for proper flow.

• Drain lines should not be piped directly to the sewer system. An air gap of a minimum of 

2 vertical inches (5 cm) must be between the end of the drain pipes from the icemaker, 
dispenser unit/ice storage bin, and water-cooled condenser (if applicable) and the floor 
drain.

Summary of Contents for F-1001MAJ

Page 1: ...Hoshizaki A Superior Degree of Reliability www hoshizaki com Models F 450MAH C F 801MAH C MWH C F 1001MAJ C MWJ C MRJ C MLJ C Modular Flaker Hoshizaki America Inc Issued 7 16 2014 INSTRUCTION MANUAL...

Page 2: ...ation is the responsibility of the installer Product failure or property damage due to improper installation is not covered under warranty Hoshizaki provides this manual primarily to assist qualified...

Page 3: ...Location 21 2 Checks Before Installation 22 3 Setup 22 4 Line Set Size and Refrigerant Charge 22 5 Line Set Installation 23 6 Electrical Connection 26 7 Stacking Remote Condenser Unit 27 H Parallel Ra...

Page 4: ...ualified service technicians should install and service the appliance The appliance must be installed in accordance with applicable national state and local codes and regulations Electrical connection...

Page 5: ...are supplied from the icemaker Failure to properly ground the remote condenser unit could result in death or serious injury Wire routing conduit and disconnect if required must meet national state and...

Page 6: ...er 115V 0 03A Maximum Fuse Size 20 AMPS Max HACR Breaker USA Only 20 AMPS Max Circuit Breaker Canada Only 20 AMPS Minimum Circuit Ampacity 20 AMPS Design Pressure HI 427PSI LO 230PSI Refrigerant 404A...

Page 7: ...5V 1 0FLA 1 12HP Other 120V 0 03A 120V 0 03A 120V 0 53A 120V 0 53A Maximum Fuse Size 20 AMPS 20 AMPS 20 AMPS 15 AMPS Max HACR Breaker USA Only 20 AMPS 20 AMPS 20 AMPS 15 AMPS Max Circuit Breaker Canad...

Page 8: ...5 15 16 E 507 19 15 16 599 23 9 16 607 23 7 8 F 475 18 11 16 575 22 5 8 575 22 5 8 G 130 5 1 8 169 6 5 8 130 5 1 8 H 48 1 7 8 24 15 16 24 15 16 I 41 1 5 8 41 1 5 8 36 1 7 16 J 64 2 1 2 67 2 5 8 64 2 1...

Page 9: ...67 2 5 8 67 2 5 8 K 185 7 5 16 185 7 5 16 L 145 5 11 16 145 5 11 16 M 80 3 1 8 80 3 1 8 Rear Side Bottom Model Shown F 801MWH Model Shown F 801MWH Model Shown F 801MWH NOTICE Allow 6 15 cm clearance...

Page 10: ...MRJ C Units mm in Rear Side Bottom Model Shown F 1001MRJ Model Shown F 1001MRJ Model Shown F 1001MRJ NOTICE Allow 6 15 cm clearance at rear and sides for proper air circulation and ease of maintenance...

Page 11: ...Units mm in Rear Side Bottom Model Shown F 1001MLJ Model Shown F 1001MLJ Model Shown F 1001MLJ NOTICE Allow 6 15 cm clearance at rear and sides for proper air circulation and ease of maintenance and o...

Page 12: ...n Icemaker Model URC 5F Heat of Rejection AT 90 F 32 C WT 70 F 21 C F 1001MRJ 7 660 BTU hr F 1001MRJ C 7 840 BTU hr NOTICE Allow 24 61 cm clearance at front and rear for proper air circulation and eas...

Page 13: ...nt damage to the water supply line drain the icemaker if the air temperature is going to go below 32 F 0 C See IV Preparing the Icemaker for Periods of Non Use The icemaker should not be located next...

Page 14: ...ki distributor NOTICE Remote models must be connected to an appropriate remote condenser unit The remote condenser units listed below are recommended Connection to a different remote condenser unit wi...

Page 15: ...If using an ice storage bin adjust the ice storage bin legs to level 5 Place the icemaker on top of the dispenser unit ice storage bin 6a Dispenser Unit Follow the dispenser unit adapter kit or top k...

Page 16: ...remote condenser unit are supplied from the icemaker See II G 6 Electrical Connection Failure to properly ground the remote condenser unit could result in death or serious injury To reduce the risk of...

Page 17: ...ay be required depending on water quality Contact your local Hoshizaki Certified Service Representative or local Hoshizaki distributor for recommendations A plumbing permit and services of a licensed...

Page 18: ...ne for the appliance to be pulled out for service Fig 4 Icemaker Icemaker Water Supply Inlet 1 2 FPT Bin Drain Outlet 3 4 FPT 2 inch 5 cm air gap Floor Drain Icemaker Drain Outlet 3 4 FPT Ice Storage...

Page 19: ...freeze cycle starts If the condenser drain outlet temperature is not in the proper range use a flat blade screwdriver to rotate the adjustment screw on the water regulating valve until the temperatur...

Page 20: ...be in the 104 F to 115 F 40 C to 46 C range Once the icemaker installation is complete confirm the condenser return outlet temperature 5 minutes after a freeze cycle starts If the condenser return out...

Page 21: ...r unit is intended for outdoor use Normal operating ambient temperature must be within 20 F to 122 F 29 C to 50 C Operation of the remote condenser unit for extended periods outside of this normal tem...

Page 22: ...and Refrigerant Charge NOTICE The icemaker line set and remote condenser unit must contain the same type of refrigerant Mixing of refrigerants will result in improper operation and possible damage to...

Page 23: ...he male fitting and female coupling b Apply Polyol Ester POE refrigerant oil or Parker Super O Lube to the entire male fitting including O ring diaphragm and threads before making the connection See F...

Page 24: ...the icemaker Leave a service loop behind the icemaker to allow the icemaker to be pulled out for service See Fig 10 NOTICE Ensure that there are no traps and no kinks in the line set The service loop...

Page 25: ...ring diaphragm and threads before making the connection See Fig 11 NOTICE Do not use thread sealant on the fittings Use POE refrigerant oil or Parker Super O Lube only Couplings are one time use only...

Page 26: ...s in the icemaker fan motor junction box to the leads in the remote condenser unit junction box Use wire of an appropriate gage and outdoor rating Do not connect the fan motor leads in the icemaker to...

Page 27: ...5 Replace the junction box covers and the louver panel in their correct positions 7 Stacking Remote Condenser Unit 1 Install the lower remote condenser unit as described earlier in this section 2 Pla...

Page 28: ...t couplings are needed to connect the line set to the icemaker 2 Line Set Installation 1 Route the copper tube liquid line and copper tube suction line see II H 1 Line Set Size and Rack System Require...

Page 29: ...efore making the connection See Fig 16 NOTICE Do not use thread sealant on the fittings Use POE refrigerant oil or Parker Super O Lube only Couplings are one time use only c Make sure the male fitting...

Page 30: ...ted See II H 1 Line Set Size and Rack System Requirements for details Fig 15 Braze Connection Rack System Braze Connection Fig 16 Fig 17 Apply POE Oil or Parker Super O Lube to Entire Male Fitting Thr...

Page 31: ...sized as specified Are the water supply line shut off valve s and drain valve s installed Has the water supply pressure been checked to ensure a minimum of 10 PSIG and a maximum of 113 PSIG 8 Is the c...

Page 32: ...front panel in its correct position 5 Turn on the power supply to start the automatic icemaking process 6 Once the unit starts to produce ice allow it to run for another 30 minutes On water cooled mo...

Page 33: ...on press the SERVICE button on the control board to bypass the 5 minute compressor delay WARNING Risk of electric shock Care should be taken not to touch live terminals 7 GM LED and COMP LED are on P...

Page 34: ...l switch is moved to the ICE position 3 High Pressure Switch First and second activation in 1 hr Automatic reset once pressure drops below the high pressure threshold and the high pressure switch clos...

Page 35: ...n Turn off the power supply Place the disconnect if applicable in the off position Lockout Tagout to prevent the power supply from being turned back on inadvertently CHOKING HAZARD Ensure all componen...

Page 36: ...er to rinse Icemaker and Dispenser Unit Ice Storage Bin Drains Check to make sure they are clear Extruding Head Seal Bolts Inspect for leakage around seal bolts Tighten see torque values below or repl...

Page 37: ...r supply then remove the front panel Make sure the power switch is in the ON position then move the control switch to the DRAIN position Replace the front panel in its correct position 3 Turn on the p...

Page 38: ...el in its correct position 17 Turn on the power supply and allow the water system to drain for 5 minutes Note If you do not sanitize the unit go to step 14 in III B 5 Sanitizing Procedure Final 18 Tur...

Page 39: ...ater system to drain for 5 minutes 15 Turn off the power supply 5 Sanitizing Procedure Final 1 Mix a new batch of the sanitizing solution 2 Make sure the power supply is off and the icemaker water sup...

Page 40: ...ront panel Move the control switch to the ICE position then replace the front panel in its correct position 15 Turn on the power supply to start the automatic icemaking process Allow the icemaker to r...

Page 41: ...e power supply 7 Blow the icemaker water line out using the compressed air or carbon dioxide supply 8 Close the icemaker water supply line drain valve 2 Drain the evaporator 1 Turn off the power suppl...

Page 42: ...ine drain valve If connected to a closed loop system also open the condenser return line drain valve 4 Attach a compressed air or carbon dioxide supply to the condenser water supply line drain valve 5...

Page 43: ...sal The appliance contains refrigerant and must be disposed of in accordance with applicable national state and local codes and regulations Refrigerant must be recovered by properly certified service...

Page 44: ...44 HOSHIZAKI AMERICA INC 618 Hwy 74 S Peachtree City GA 30269 USA TEL 770 487 2331 FAX 770 487 3360 www hoshizaki com 1A3352 010...

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