Hoshizaki F-1001MAH Instruction Manual Download Page 3

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CONTENTS

Important Safety Information ................................................................................................. 5
I. Specifications ...................................................................................................................... 7

A. Electrical and Refrigerant Data ..................................................................................... 7

1. F-450MAH(-C) .......................................................................................................... 7
2. F-801M_H(-C) .......................................................................................................... 7
3. F-1001M_H(-C) ........................................................................................................ 8
4. F-1500M_H(-C) ........................................................................................................ 8
5. F-2000M_H(3)(-C) ................................................................................................... 9

B. Dimensions/Connections ............................................................................................ 10

1. Air-Cooled Models (MAH(-C)) ................................................................................ 10
2. Water-Cooled Models (MWH(-C)) ...........................................................................11
3. Remote Models (MRH(3)(-C)) ............................................................................... 12
4. Low Side, Parallel Rack System Models (MLH(-C)) .............................................. 13
5. Remote Condenser Unit URC-5F (use with F-1001MRH(-C)) ............................... 14
6. Remote Condenser Unit URC-14F (use with F-1500MRH(-C)) ............................. 14
7. Remote Condenser Unit URC-22F (use with F-2000MRH(3)(-C)) ......................... 15

II. Installation and Operating Instructions ............................................................................ 16

A. Location ...................................................................................................................... 16
B. Checks Before Installation ........................................................................................... 16
C. How to Remove Panels ............................................................................................... 17
D. Dispenser Unit/Ice Storage Bin and Icemaker Setup .................................................. 18
E. Electrical Connection .................................................................................................. 19
F. Water Supply and Drain Connections .......................................................................... 21

1. Icemaker ................................................................................................................ 22
2. Water-Cooled Condenser....................................................................................... 23

G. Installation of Remote Condenser Unit ....................................................................... 25

1. Location ................................................................................................................. 25
2. Checks Before Installation ..................................................................................... 26
3. Setup ..................................................................................................................... 26
4. Line Set Size and Refrigerant Charge ................................................................... 26
5. Line Set Installation ............................................................................................... 27
6. Electrical Connection ............................................................................................. 30
7. Stacking Remote Condenser Unit .......................................................................... 31

H. Connection to an R-404A Parallel Rack System ......................................................... 32

1. Line Set Size and Rack System Requirements ...................................................... 32
2. Line Set Installation ............................................................................................... 32

I. Final Checklist .............................................................................................................. 35
J. Startup ......................................................................................................................... 36

IMPORTANT

This manual should be read carefully before the appliance is installed and operated. 
Read the warnings and guidelines contained in this manual carefully as they 
provide essential information for the continued safe use and maintenance of the 
appliance. Retain this manual for any further reference that may be necessary.

Summary of Contents for F-1001MAH

Page 1: ...liability www hoshizaki com Models F 450MAH C F 801MAH C MWH C F 1001MAH C MWH C MRH C MLH C F 1500MAH C MWH C MRH C F 2000MWH C MRH 3 C MLH C Modular Flaker Hoshizaki America Inc Issued 6 3 2013 Revi...

Page 2: ...ation is the responsibility of the installer Product failure or property damage due to improper installation is not covered under warranty Hoshizaki provides this manual primarily to assist qualified...

Page 3: ...e Bin and Icemaker Setup 18 E Electrical Connection 19 F Water Supply and Drain Connections 21 1 Icemaker 22 2 Water Cooled Condenser 23 G Installation of Remote Condenser Unit 25 1 Location 25 2 Chec...

Page 4: ...4 III Maintenance 38 A Maintenance Schedule 39 B Cleaning and Sanitizing Instructions 40 IV Preparing the Icemaker for Periods of Non Use 44 V Disposal 46...

Page 5: ...ualified service technicians should install and service the appliance The appliance must be installed in accordance with applicable national state and local codes and regulations Electrical connection...

Page 6: ...are supplied from the icemaker Failure to properly ground the remote condenser unit could result in death or serious injury Wire routing conduit and disconnect if required must meet national state and...

Page 7: ...r 115V 0 03A Maximum Fuse Size 20 AMPS Max HACR Breaker USA Only 20 AMPS Max Circuit Breaker Canada Only 20 AMPS Minimum Circuit Ampacity 20 AMPS Design Pressure HI 427PSI LO 230PSI Refrigerant 404A 1...

Page 8: ...efrigerant 404A 2 LB 4 1 OZ 404A 12 3 OZ 404A Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC 5F 4 LB 1 2 OZ 404A 4 F 1500M_H C Single Phase Model Number F 1500MAH C F 1500MWH C F 15...

Page 9: ...r Canada Only 30 AMPS 30 AMPS 15 AMPS Minimum Circuit Ampacity 30 AMPS 30 AMPS 15 AMPS Design Pressure HI 460PSI LO 290PSI HI 460PSI LO 290PSI HI 460PSI LO 290PSI Refrigerant 404A 2 LB 6 OZ 404A Total...

Page 10: ...16 659 25 15 16 659 25 15 16 874 34 7 16 E 507 19 15 16 599 23 9 16 607 23 7 8 820 32 5 16 F 475 18 11 16 575 22 5 8 575 22 5 8 730 28 3 4 G 130 5 1 8 169 6 5 8 130 5 1 8 133 5 1 4 H 48 1 7 8 24 15 1...

Page 11: ...16 52 2 1 16 J 67 2 5 8 86 3 3 8 74 3 K 185 7 5 16 371 14 5 8 746 17 5 8 L 145 5 11 16 136 5 3 8 59 2 5 16 M 80 3 1 8 121 4 3 4 133 5 1 4 Rear Side Bottom F 801 1001MWH C Model Shown F 801MWH Model Sh...

Page 12: ...9 16 36 1 7 16 92 3 5 8 M 100 3 15 16 62 2 7 16 62 2 7 16 N 75 2 15 16 75 2 15 16 75 2 15 16 3 Remote Models MRH 3 C Units mm in Rear Side Bottom F 1001MRH C Model Shown F 1001MRH Model Shown F 1001M...

Page 13: ...40 1 9 16 92 3 5 8 M 100 3 15 16 62 2 7 16 Units mm in Rear Side Bottom F 1001MLH C Model Shown F 1001MLH Model Shown F 1001MLH Model Shown F 1001MLH Model Shown F 2000MLH Bottom F 2000MLH C NOTICE A...

Page 14: ...660 BTU hr F 1001MRH C 7 840 BTU hr Icemaker Model URC 14F Heat of Rejection AT 90 F 32 C WT 70 F 21 C F 1500MRH C 13 194 BTU hr NOTICE Allow 24 61 cm clearance at front and rear for proper air circu...

Page 15: ...maker Model URC 22F Heat of Rejection AT 90 F 32 C WT 70 F 21 C F 2000MRH C 17 690 BTU hr F 2000MRH3 16 890 BTU hr F 2000MRH3 C 16 750 BTU hr NOTICE Allow 24 61 cm clearance at front and rear for prop...

Page 16: ...nt damage to the water supply line drain the icemaker if the air temperature is going to go below 32 F 0 C See IV Preparing the Icemaker for Periods of Non Use The icemaker should not be located next...

Page 17: ...ibutor NOTICE Remote models must be connected to an appropriate remote condenser unit The remote condenser units listed below are recommended Connection to a different remote condenser unit will void...

Page 18: ...ge bin adjust the ice storage bin legs to level 5 Place the icemaker on top of the dispenser unit ice storage bin 6a Dispenser Unit Follow the dispenser unit adapter kit or top kit instructions for se...

Page 19: ...and ground wire to the remote condenser unit are supplied from the icemaker See II G 6 Electrical Connection Failure to properly ground the remote condenser unit could result in death or serious injur...

Page 20: ...neutral conductor of the power source See diagram below 4Axxxx 010 Based on 435005 JUNCTION BOX 115 120V BROWN WHITE L N WARNING ELECTRICAL CONNECTION THIS UNIT MUST BE GROUNDED Failure to properly g...

Page 21: ...ay be required depending on water quality Contact your local Hoshizaki Certified Service Representative or local Hoshizaki distributor for recommendations A plumbing permit and services of a licensed...

Page 22: ...for the appliance to be pulled out for service Fig 4 Icemaker Icemaker Water Supply Inlet 1 2 FPT Bin Drain Outlet 3 4 FPT Two inch 5 cm air gap Floor Drain Icemaker Drain Outlet 3 4 FPT Ice Storage...

Page 23: ...ser drain outlet temperature is not in the proper range use a flat blade screwdriver to rotate the adjustment screw on the water regulating valve until the temperature is in the proper range rotate co...

Page 24: ...6 C range Once the icemaker installation is complete confirm the condenser return outlet temperature 5 minutes after a freeze cycle starts If the condenser return outlet temperature is not in the prop...

Page 25: ...for extended periods outside of this normal temperature range may affect appliance performance The maximum line length for the standard line sizes and refrigerant charge is 66 20 m With larger line s...

Page 26: ...e Hoshizaki Icemaker Hoshizaki Remote Condenser Unit Line Set Up to 66 20 m Line Set Greater than 66 20 m Maximum 100 30 5 m Liquid Line Discharge Line Charge Adjustment Liquid Line Discharge Line Cha...

Page 27: ...d sealant on the fittings Use POE refrigerant oil or Parker Super O Lube only c Make sure the male fitting and female coupling are properly aligned then start the connection by hand to ensure that it...

Page 28: ...s through the Schrader access ports on the Parker quick connect couplings if using an electronic leak detector and then raise the pressure using nitrogen gas 140 PSIG WARNING Do not use R 404A as a mi...

Page 29: ...ube to Entire Male Fitting Threads Diaphragm O Ring Brush Male Fitting DO NOT USE THREAD SEALANT Fig 12 Backup Wrench Reference Line 1 6 Turn Wrench Wrench After Tight Tighten an Additional 1 6 Turn B...

Page 30: ...x to the leads in the remote condenser unit junction box Use wire of an appropriate gage and outdoor rating Do not connect the fan motor leads in the icemaker to incoming power source Do not connect t...

Page 31: ...5 Replace the junction box covers and the louver panel in their correct positions 7 Stacking Remote Condenser Unit 1 Install the lower remote condenser unit as described earlier in this section 2 Pla...

Page 32: ...all a p trap in the suction line if required by the rack system s instructions The icemaker is shipped with a holding charge of 3 5 oz of R 404A Charging port equipped Parker quick connect couplings a...

Page 33: ...the protective covers from the male fitting and female coupling b Apply Polyol Ester POE refrigerant oil to the entire male fitting including threads O ring and diaphragm before making the connection...

Page 34: ...d See II H 1 Line Set Size and Rack System Requirements for details Liquid Line Insulated See II H 1 Line Set Size and Rack System Requirements for details Suction Line Insulated See II H 1 Line Set S...

Page 35: ...supply and drain lines sized as specified Are the water supply line shut off valve s and drain valve s installed Has the water supply pressure been checked to ensure a minimum of 10 PSIG and a maximum...

Page 36: ...its correct position 5 Turn on the power supply to start the automatic icemaking process 6 Once the unit starts to produce ice allow it to run for another 30 minutes 7 Turn off the power supply then r...

Page 37: ...ition then turn off the power supply h Replace the chute assembly and strap in their correct positions i Move the power switch to the ON position j Replace the top and front panels in their correct po...

Page 38: ...ct if applicable in the off position Lockout Tagout to prevent the power supply from being turned back on inadvertently CHOKING HAZARD Ensure all components fasteners and thumbscrews are securely in p...

Page 39: ...th a cup of clean water to rinse Icemaker and Dispenser Unit Ice Storage Bin Drains Check to make sure they are clear Extruding Head Seal Bolts Inspect for leakage around seal bolts Tighten see torque...

Page 40: ...f the power supply then remove the front panel Make sure the power switch is in the ON position then move the control switch to the DRAIN position Replace the front panel in its correct position 3 Tur...

Page 41: ...t position 17 Turn on the power supply and allow the water system to drain for 5 minutes Note If you do not sanitize the unit go to step 14 in III B 5 Sanitizing Procedure Final 18 Turn off the power...

Page 42: ...4 Turn on the power supply and allow the water system to drain for 5 minutes 15 Turn off the power supply 5 Sanitizing Procedure Final 1 Mix a new batch of the sanitizing solution 2 Make sure the powe...

Page 43: ...ront panel Move the control switch to the ICE position then replace the front panel in its correct position 15 Turn on the power supply to start the automatic icemaking process Allow the icemaker to r...

Page 44: ...e power supply 7 Blow the icemaker water line out using the compressed air or carbon dioxide supply 8 Close the icemaker water supply line drain valve 2 Drain the evaporator 1 Turn off the power suppl...

Page 45: ...ine drain valve If connected to a closed loop system also open the condenser return line drain valve 4 Attach a compressed air or carbon dioxide supply to the condenser water supply line drain valve 5...

Page 46: ...sal The appliance contains refrigerant and must be disposed of in accordance with applicable national state and local codes and regulations Refrigerant must be recovered by properly certified service...

Page 47: ...47 HOSHIZAKI AMERICA INC 618 Hwy 74 S Peachtree City GA 30269 USA TEL 770 487 2331 FAX 770 487 3360 www hoshizaki com 1A2878 021...

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