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2. Brazing

 WARNING

• R-134a and R-404A themselves are not flammable at atmospheric pressure and 

temperatures up to 176°F (80°C). 

• R-134a and R-404A themselves are not explosive or poisonous. However, 

when exposed to high temperatures (open flames), R-134a and R-404A can be 
decomposed to form hydrofluoric acid and carbonyl fluoride both of which are 
hazardous. 

• Do not use silver alloy or copper alloy containing arsenic.
• Use an electronic leak detector or soap bubbles to check for leaks. Add a trace 

of refrigerant to the system (if using an electronic leak detector), and then raise 
the pressure using nitrogen gas (140PSIG). DO NOT use R-134a or R-404A as a 
mixture with pressurized air for leak testing.

1) Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

NOTICE

• Always install a new drier every time the sealed refrigeration system is opened.
• Do not replace the drier until after all other repair or replacement has been made. 

Install the new drier with the arrow on the drier in the direction of the refrigerant 
flow.

• When brazing, protect the drier by using a wet cloth to prevent the drier from 

overheating. Do not allow the drier to exceed 250°F (121°C).

2) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of 

refrigerant to the system (if using an electronic leak detector), and then raise the 
pressure using nitrogen gas (140 PSIG). DO NOT use R-134a or R-404A as a mixture 
with pressurized air for leak testing.  

3. Evacuation and Recharge

1) Attach a vacuum pump to the system. Be sure the charging hoses are connected to both 

high and low-side access valves.

IMPORTANT

The vacuum level and vacuum pump may be the same as those for current 
refrigerants. However, the rubber hose and gauge manifold to be used for 
evacuation and refrigerant charge should be exclusively for POE oils.

2) Turn on the vacuum pump. Open the gauge manifold valves. Never allow the oil in the 

vacuum pump to flow backwards.

3) Allow the vacuum pump to pull down to a 29.9" Hg vacuum. Evacuating period depends 

on pump capacity.

4) Close the low-side valve and high-side valve on the gauge manifold.

Summary of Contents for AMERICA 73183

Page 1: ...A Superior Degree of Reliability www hoshizaki com Models Reach In B Series Commercial Series Refrigerated Kitchen Equipment Hoshizaki America Inc Number 73183 Issued 3 23 2011 Revised 10 4 2011 SERVI...

Page 2: ...n is not covered under warranty Hoshizaki provides this manual primarily to assist qualified service technicians in the service and maintenance of the appliance Should the reader have any questions or...

Page 3: ...tion 9 A Construction 9 1 One Section 9 2 Two Section 10 3 Three Section 11 B Sequence of Operation 12 1 Sequence Cycles and Shutdown 12 a Refrigerator 12 b Freezer 13 2 Sequence Flow Charts 14 a Refr...

Page 4: ...rge 40 B Important Notes for Component Replacement 42 C Door Reversal 42 VI Maintenance 43 A Cleaning Instructions 43 1 Exterior 43 2 Cabinet Interior 43 3 Door Gaskets 43 4 Shelves 43 5 Glass Door 43...

Page 5: ...ance This appliance must be installed in accordance with applicable national state and local codes and regulations Make sure the power switch is in the OFF position before plugging in or unplugging th...

Page 6: ...less they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be properly supervised around this appliance Do not climb...

Page 7: ...115 60 1 16 450 250 1 Section 8 2 Section 17 See the nameplate for electrical and refrigerant data The nameplate is located inside the cabinet We reserve the right to make changes in specifications a...

Page 8: ...8 08 27 96 FG 652 8 25 7 80 101 6 4 152 4 6 153 28 6 6 02 1 13 Two Section 593 7 23 37 FS HS 651 3 25 64 Three Section 593 7 23 37 579 22 8 Side View Front View Top View Interior View Dimensions Model...

Page 9: ...Control Box Power Switch Door Lock Models CR1B FG FS HS and CF1B FS HS Model Shown CR1B FS Light Compressor Condensate Pump Reservoir Float Switch for Condensate Pump Power Cord Door Switch Reservoir...

Page 10: ...Front Panel Control Module Display Module Power Switch Door Lock Light Reservoir Float Switch Reservoir Cover Door Door Gasket Control Box Door Switch Door Switch Door Latch Evaporator Cabinet Thermis...

Page 11: ...hermistor Defrost Thermistor Evaporator Fan Shroud Thermostatic Expansion Valve Condensate Pump Display Module Door Lock Thermostatic Expansion Valve Condenser Condenser Condenser Fan Motor Receptacle...

Page 12: ...ng of the cabinet via CTh CTh cools to 3 F 1 7 C below setpoint EvapFM and MH continue Comp and ConFM de energize 3 Cool Down Restart CTh warms to 3 F 1 7 C above setpoint EvapFM and MH continue Comp...

Page 13: ...Comp ConFM and EvapFM de energize c Termination 1 After Temperature Time Initiation DTh warms to 59 F 15 C 3 minute Comp delay timer starts 8 minute EvapFM delay timer starts and 13 minute temperature...

Page 14: ...ConFM de energized 5 Defrost Termination DTh warms to 40 F 4 4 C Note a EvapFM de energizes when door is opened on FS and when upper door is opened on HS b 2 minute minimum Comp on timer starts when...

Page 15: ...tarts when Comp energizes c 2 minute minimum Comp off timer starts when Comp de energizes d 3 minute Comp delay timer starts when defrost termination temperature is met e 8 minute EvapFM delay timer s...

Page 16: ...be changed For further details see II C 2 Controls and Adjustments Note When exposed to high temperatures a high temperature alarm Hi may occur at start up To silence the alarm press and release the...

Page 17: ...justable between 15 F and 12 F 26 C and 11 C Factory default is 4 F 20 C Note Do not adjust the temperature setpoint outside of the factory specified range Adjustment outside of this range may prevent...

Page 18: ...short out power supply to test for voltage 1 Control Module Layout Freezer Control Module Cabinet Thermistor Defrost Thermistor C1 Compressor red L3 Power Switch black N5 Neutral white To Display Modu...

Page 19: ...age safeties automatically reset when voltage is corrected ULo Low Voltage Alarm 96VAC 5 or less Hi High Temperature Alarm Note When power is turned on a high temperature alarm can occur Refrigerator...

Page 20: ...ector is an internal protector On 2 section freezers the compressor protector is an external protector 2 Short Cycle Protection There is a 2 minute minimum off time and on time for the compressor Note...

Page 21: ...r Thermostatic Expansion Valve Compressor Low Side Access Valve Condensate Pan High Pressure Switch Drier Condenser Fan Condenser Defrost Thermistor Defrost Heater and Defrost Thermostat freezer only...

Page 22: ...22 B Wiring Diagrams 1 CR1B FG High Pressure Switch Cut out 270 10 PSIG Cut in 190 20 PSIG...

Page 23: ...23 High Pressure Switch Cut out 270 10 PSIG Cut in 190 20 PSIG 2 CR1B FS HS CR3B FS HS...

Page 24: ...24 3 CR2B FG High Pressure Switch Cut out 270 10 PSIG Cut in 190 20 PSIG...

Page 25: ...25 4 CR2B FS HS CR3B FS HS High Pressure Switch Cut out 270 10 PSIG Cut in 190 20 PSIG...

Page 26: ...26 5 CF1B FS HS CF3B FS HS Defrost Thermostat Cut out 120 F 5 F 49 C 3 C Cut in 70 F 5 F 21 C 3 C High Pressure Switch Cut out 490 10 PSIG Cut in 370 20 PSIG A 5 G and later...

Page 27: ...27 6 CF2B FS HS CF3B FS HS Defrost Thermostat Cut out 120 F 5 F 49 C 3 C Cut in 70 F 5 F 21 C 3 C High Pressure Switch Cut out 490 10 PSIG Cut in 370 20 PSIG A 5 G and later...

Page 28: ...28 7 CR3B FS HS Receptacle Box Connection 8 CF3B FS HS Receptacle Box Connection Note Only the top receptacles have power Note Only the top receptacles have power...

Page 29: ...tral connection when checking high voltages If the display module is in alarm see II D 2 Alarm Safeties For further details see IV B Control Module Check For factory default settings see II C 2 a Defa...

Page 30: ...If 115VAC is not present between CR 5 and CR 6 check continuity of HPS If open allow time for HPS to reset If HPS does not reset replace HPS and diagnose reason for HPS activation See IV A 1 7 c HPS A...

Page 31: ...not check for 115VAC between CM C1 and CM N5 If 115VAC is not present replace CM If 115VAC is present between CM C1 and CM N5 check for 115VAC on CR coil terminals 5 and 6 If 115VAC is not present be...

Page 32: ...n CM C1 and CM N5 check CTh status See IV C Thermistor Check If CTh ohm reading is in proper range replace CM If 115VAC is present between CM C1 and CM N5 check for 115VAC on CR coil terminals 5 and 6...

Page 33: ...apFM delay timer terminates and EvapFM energizes 5 minutes after that 13 minute temperature display delay timer terminates and cabinet temperature appears on DM Defrost Diagnosis Defrost Initiation Ha...

Page 34: ...he door s are closed and DS contacts are closed Check EvapFM blades for binding Next check for 115VAC at DSR terminals 7 and 8 If 115VAC is not present check DS continuity If 115VAC is present check D...

Page 35: ...t check for 115VAC between CM terminals C1 and N5 If 115VAC is not present replace CM Defrost 7 Press and hold the lower button until dEF appears on DM 8 Confirm that the Comp ConFM and EvapFM freezer...

Page 36: ...ssor run time and terminates based on cabinet thermistor temperature To check thermistor resistance follow the steps below 1 Move the power switch to the OFF position then unplug the appliance 2 Remov...

Page 37: ...eck the control module using the steps in IV B Control Module Check 1 Appliance Not Cooling Appliance Not Cooling Possible Cause 1 Power Supply a Unplugged off blown fuse or tripped or defective circu...

Page 38: ...gerant lines restricted 2 Evaporator is Frozen Up Evaporator is Frozen Up Possible Cause 1 Evaporator a Dirty 2 Evaporator Fan a Not operating 3 Defrost Thermistor a Out of position or defective 4 Con...

Page 39: ...tor and then raise the pressure using nitrogen gas 140 PSIG DO NOT use R 134a or R 404A as a mixture with pressurized air for leak testing NOTICE Do not leave the system open for longer than 15 minute...

Page 40: ...stall the new drier with the arrow on the drier in the direction of the refrigerant flow When brazing protect the drier by using a wet cloth to prevent the drier from overheating Do not allow the drie...

Page 41: ...g an R 134a system Place the service cylinder on the scales if the service cylinder is not equipped with a dip tube invert the service cylinder then place it on the scales Open the high side valve on...

Page 42: ...shes appear on the display module when energized the compressor and display module are off To turn the compressor and display module on press and hold the upper and lower buttons until the temperature...

Page 43: ...hol petroleum soap powder polishing powder alkaline cleaner acid scouring pad and especially those strong cleaners for use on a ventilating fan or a cooking range Also to prevent corrosion do not use...

Page 44: ...ting down the appliance for more than one week move the power switch to the OFF position and unplug the appliance Do not plug in unplug the appliance to start stop operation Make sure the power switch...

Page 45: ...children getting trapped Leave the shelves in place so that children may not easily climb inside This appliance contains refrigerant and must be disposed of in accordance with applicable national stat...

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