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MAN1138-03-EN

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Unit 1 Centrepoint, Centre Park Road, Cork, T12 H24E, Ireland. | (p) +353 21 4321 266 (f) +353 021 4321 826 | www.horner-apg.com

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This document is the property of Horner Automation Group, and is subject to change. 

page 6 of 7

5.1 - Built-in I/O (Model R & Model A)

Both X4 models feature built-in I/O. The I/O is mapped into OCS 
Register space, in three separate areas – Digital/Analog I/O, High-Speed 
Counter I/O, and High-speed Output I/O. Digital and analog I/O location 
is fixed starting at 1, but the high-speed counter and high-speed output 
references may be mapped to any open register location. For more 
details on using the high-speed counter and high-speed outputs, see 
the X4 OCS User’s Manual (MAN1137).

5  BUILT-IN I/O

FIXED 

ADDRESS

DIGITAL/ANALOG 

I/O FUNCTION

MODEL R

MODEL A

%I

Digital Inputs

1-12

1-12

Reserved

13-32

13-32

%Q

Digital Outputs

1-6

1-12

Reserved

7-16

13-16

%AI

Analog Inputs

1-4

1-4

Reserved

5-12

5-12

%AQ

Analog Outputs

1-2

1-2

Reserved

3-6

3-6

6 BATTERY

The X4 uses a replaceable non-rechargeable 3V lithium coin-cell 
battery (CR2450) to run the Real-Time Clock and to maintain the 
retained register values. This battery is designed to maintain the clock 
and memory for 7-10 years. Please reference MAN1137 for instructions 
on how to replace the battery.

7  DIMENSIONS & INSTALLATION

4.92” (125mm)

3.79”

(96mm)        

1.22” (31mm)

 

Panel Cutout

3.58”

(91mm)

4.675” (118.75mm)

7.2 - Installation Procedure

The X4 utilizes a clip installation method to ensure a robust and 
watertight seal to the enclosure. Please follow the steps below for the 
proper installation and operation of the unit.

1. 

Carefully locate an appropriate place to mount the X4. Be sure to 
leave enough room at the top of the unit for insertion and removal 
of the microSD™ card.

2. 

Carefully cut the host panel per the diagram on Page 1, creating a 
91mm x 118.75mm +/-0.1mm opening into which the X4 is to be
installed. If the opening is too large, water may leak into the
enclosure, potentially damaging the unit. If the opening is too small, 
the OCS may not fit through the hole without damage.

3. 

Remove any burrs/sharp edges and ensure the panel is not warped in 
the cutting process.

4.

Install and tighten the four mounting clips (provided in the box)
until the gasket forms a tight seal. For standard composite mounting clips  
(included with product), use a torque rating of 2-3 in-lbs (0.23-0.34
Nm). For optional metal mounting clips, use a torque rating of 4-8
in-lbs (0.45-0.90 Nm). 

5.

Connect communications cables to the serial port, USB ports, and 
CAN port as required.

4.3 - Ethernet Communications

Link 

 Indicator     

 

Activity 

 

Indicator

10/100 Ethernet port with automatic MDI-X (crossover detection) 
is provided via the single 8-position modular jack lableled “LAN”. 
Several features are available for use over Ethernet, such as WebMI, 
Modbus TCP/IP, Ethernet/IP, SMTP (E-mail), and more.

Ethernet configuration is done via the Cscape Hardware 
Configuration, though temporary Ethernet configuration may be done 
through the System Menu directly on the X4. 

For more information on the Ethernet, available features and 
protocols, refer to the Ethernet Supplement document (SUP0740). 

 communications continued...

6.1 - Battery Maintenance

7.1 - X4 Dimensions

Summary of Contents for X Series

Page 1: ... ON OFF User Programmable Screens Pages 250 No of Objects Screens 30 Screen Memory 256kB Keypad Slide Keys Touch Tactile Feedback Optional Sound Number of Keys Slide Keys Touch X OCS MODEL HE X4 1 1 General Primary Pwr Range 24VDC 20 Typical power Backlight 100 140mA 24VDC 170mA 19 2VDC Power Backlight Off 105mA 24VDC 135mA 19 2VDC Inrush Current 30mA 1ms Real Time Clock Battery backed lithium coi...

Page 2: ...uts Models R A Inputs per Module 12 Including 4 Config urable HSC Inputs Commons per Module 1 Input Voltage Range 12VDC 24VDC Absolute Max Voltage 35VDC Max Input Impedance 10kΩ Input Current Positive Logic Negative Logic Upper Threshold Lower Threshold 0 8mA 0 3mA 1 6mA 2 1mA Max Upper Threshold 8VDC Min Lower Threshold 3VDC OFF to ON Response 0 1ms ON to OFF Response 0 1ms Number of Counters 4 M...

Page 3: ...puts 10 DC Power 1 2 3 4 5 6 7 8 9 10 POSITION PIN DIGITAL MODEL 1 Q1 Output 1 PWM 2 Q2 Output 2 PWM 3 Q3 Output 3 4 Q4 Output 4 5 V External V 6 C Common 7 Q5 Output 5 8 Q6 Output 6 9 Q7 Output 7 10 Q8 Output 8 11 Q9 Output 9 12 Q10 Output 10 13 Q11 Output 11 14 Q12 Output 12 15 V External V 2 16 C Common Q1 Q2 Q3 Q4 V C Q5 Q6 Q7 Q8 Q9 Q 1 0 Q 1 1 Q 1 2 V C LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD...

Page 4: ... 6 I6 Input 6 7 I7 Input 7 8 I8 Input 8 9 I9 Input 9 HSC1 10 I10 Input 10 HSC2 11 I11 Input 11 HSC3 12 I12 Input 12 HSC4 13 C Common 14 C Common I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 C C 12 24 VDC Model R Model A Digital Input J2 Wiring 3 4 RTD Wiring Removing and Inserting Connectors Use a small screwdriver to gently pry up the connector Gently press on connector to snap into place Wiring Detail...

Page 5: ...her end of the CAN network Only the two devices on either end of the CAN network should be terminated page 5 of 7 I O STATUS AND CALIBRATION This controller supports field calibration for higher accuracy Refer to the X4 User Manual MAN1137 for full details MJ1 MJ2 PINS PIN SIGNAL DIRECTION 8 TXD OUT 7 RXD IN 6 0V Common 5 5V 60 mA OUT 4 RTS OUT 3 CTS IN 2 RX TX IN OUT 1 RX TX IN OUT 4 2 Serial Com...

Page 6: ...X4 utilizes a clip installation method to ensure a robust and watertight seal to the enclosure Please follow the steps below for the proper installation and operation of the unit 1 Carefully locate an appropriate place to mount the X4 Be sure to leave enough room at the top of the unit for insertion and removal of the microSD card 2 Carefully cut the host panel per the diagram on Page 1 creating a...

Page 7: ...ct to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation 8 3 PRECAUTIONS All applicable codes and standards need to be followed in the installation of this product Adhere to the following safety precautions whenever any type of connection is made to the module 1 ...

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