Horizon Fitness T101S Service Manual Download Page 36 | Manualshive

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Horizon Fitness T101S Service Manual Download Page 36

36

CHAPTER 6: PART REPLACEMENT GUIDE

6.1 MOTOR COVER REPLACEMENT

1) Remove the 2 screws holding the motor cover to the frame (Figures A&B).

2) The cover is secured to the frame with velcro, so you will have to pull up with some force

F

FIGURE A FIGURE B

3) Figure C shows the motor area with the motor cover removed.

FIGURE C

4) Reverse Steps 1-3 to install a new motor cover.

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Summary of Contents for T101S

Page 1: ...1 T101S T202 03 Service Manual...

Page 2: ...2...

Page 3: ...3...

Page 4: ...kout 15 3 4 Program Information 16 CHAPTER 4 ENGINEERING MODE 4 1 Engineering Mode 20 4 2 Engineering Mode Overview 21 CHAPTER 5 TROUBLESHOTING 5 1 Electrical Diagram 23 5 2 MCB Wiring Instructions 25...

Page 5: ...ail Replacement 38 6 4 Running Deck Replacement 39 6 5 Front Roller Replacement 40 6 6 Running Belt Replacement 41 6 7 Motor Control Board MCB Replacement 42 6 8 Motor Replacement 43 6 9 Drive Belt Re...

Page 6: ...6 CHAPTER 1 Serial Number Location 1 1 1 SERIAL NUMBER LOCATION 1 1 1 T101S...

Page 7: ...7 CHAPTER 1 Serial Number Location 1 1 1 2 T202 03...

Page 8: ...t Make sure that the treadmill belt will not damage any other components on the treadmill by being misaligned If any labels are damaged or illegible contact Customer Technical Support for replacements...

Page 9: ...ions Turn off the treadmill with the on off switch then unplug the power cord at the wall outlet Loosen both the rear roller bolts For best results place two removable marks on both sides of the frame...

Page 10: ...ed at the factory before it was shipped At times the belt can move off center during shipment Before operating the treadmill make sure the belt is centered and remains centered to maintain smooth oper...

Page 11: ...n jack plug your media player into the console using the included audio adaptor cable G Volume used to adjust volume up or down H Fan key press to turn fan on and off I Incline quick keys used to reac...

Page 12: ...LCD DISPLAY WINDOW time distance speed calories incline and heart rate B PROGRAMMING KEYS Used to cycle through programs and user setup C ENTER used to confirm selection D PROGRAM KEYS press to select...

Page 13: ...me remaining or the time elapsed in your workout DISTANCE Shown as km Indicates distance traveled or distance remaining during your workout CALORIES Total calories burned or remaining for your workout...

Page 14: ...vel of the running surface SPEED Shown as km h Indicates how fast the belt is moving HEART RATE Shown as BPM beats per minute Used to monitor your heart rate displayed when contact is made with both p...

Page 15: ...out goal level or program using and press ENTER 3 Set workout program information using see program information for necessary settings and press ENTER after each selection 4 Press START to begin worko...

Page 16: ...workout complete and beep Your workout information will stay displayed on the console for 30 seconds and then reset TO RESET THE CONSOLE Hold STOP key for 3 seconds 3 4 PROGRAM INFORMATION T101S MANU...

Page 17: ...st your speed and incline manually during your workout User sets time starting speed and incline STEPS Promotes healthy activity with 10 step based workouts calculated using average stride length Choo...

Page 18: ...m 1 mile 2 miles 5k 5 miles 10k 8 miles 15k 10 miles 20k and half marathon goals User sets starting speed and incline INTERVALS An effective fat burning workout that helps you get improve your fitness...

Page 19: ...rgy by disabling most power to the machine until a key is pressed on the console This feature can be turned on or off in the engineering menu To enter the engineering menu press and hold the INCLINE k...

Page 20: ...20 CHAPTER 4 Engineering Mode 4 1 ENGINEERING MODE...

Page 21: ...21 CHAPTER 4 Engineering Mode 4 2 ENGINEERING MODE OVERVIEW T101S...

Page 22: ...22 CHAPTER 4 Engineering Mode T202 03...

Page 23: ...23 CHAPTER 5 Troubleshooting 5 1 ELECTRIC DIAGRAM T101S...

Page 24: ...24 CHAPTER 5 Troubleshooting T202 03...

Page 25: ...leshooting 5 2 TROUBLESHOOTING MCB WIRING INSTRUCTIONS T101S MCB wiring instructions CN1 AC motor cable socket CN2 AC power cable socket CN3 Elevation motor cable socket CN4 Console set cable socket C...

Page 26: ...ooting T202 03 MCB wiring instructions CN1 Power light CN2 AC power cable socket CN3 Elevation motor cable socket CN4 Speed sensor cable socket CN5 Error light near the chip CN6 Console set cable sock...

Page 27: ...he connection of the power wiring from the power receptacle to the MCB Use a multi meter to measure AC1 AC2 AC voltage shall be same as local s standard voltage 110V 240V If AC voltage value is standa...

Page 28: ...w still shows safety key off 2 SOLUTION a Check if the safety key totally inserted in the console If no take off and insert again b Check if the safety key oxidized or not which will affect the conduc...

Page 29: ...hanged the console is ok If not replace the PCB c Turn off the power switch and open the motor upper cover Remove the red black wires of motor from the MCB and use a multi meter to measure the resista...

Page 30: ...o ENG 1 Hardware Test Press the key ENTER first and then the key START Press the key INCLINE If can hear beeps from two relays at the MCB the MCB is ok Then check the connection of the elevation motor...

Page 31: ...nd tensioned correctly Remove and clean the rollers if needed Replace the rollers or running belt as needed b This sound is likely a moving component Remove the motor cover and check the drive belt fo...

Page 32: ...needed Check to see if the air shock is making this noise lubricate or replace if needed f This sound is likely due to the air shock Lubricate or replace the air shock as needed g This sound is likel...

Page 33: ...ng from the amp board to the console Replace the speaker or amp boards and wiring Replace the speakers If the speaker board amp board wiring and speakers do not solve the issue replace the console b T...

Page 34: ...ring is bad Check the speaker wire connections Switch the speaker connections from one speaker to the other to see if sound switches sides If the sound does not switch sides replace the speaker board...

Page 35: ...e chest strap is damaged d The HR grips are damaged e Heart rate board damaged f The UCB is damaged 2 SOLUTION a Re center the chest strap below the user s pectoral muscle and check again b Replace th...

Page 36: ...ws holding the motor cover to the frame Figures A B 2 The cover is secured to the frame with velcro so you will have to pull up with some force F FIGURE A FIGURE B 3 Figure C shows the motor area with...

Page 37: ...37 CHAPTER 6 Part Replacement Guide 6 2 REAR ROLLER REPLACEMENT 1 Remove the rear end caps Figure A 2 Remove both roller adjustment screws FIGURE A 3 Remove the roller Figure C FIGURE C...

Page 38: ...e back of the treadmill Figures B FIGURE A FIGURE B 4 Reverse Steps 1 2 to install a new side rail NOTE After reinstalling the side rail make sure the rear end cap is on first before tightening the sc...

Page 39: ...Section 6 3 3 Remove the end cap 4 Remove the running deck screws Figure A F FFIGURE A FIGURE B 5 Remove the running deck from the running belt Figure B 6 Reverse Steps 1 4 to install a new running d...

Page 40: ...1 2 Loosen both of the rear roller screws to remove tension from the running belt Figure A FIGURE A FIGURE B 4 Remove the spring from the drive belt tensioner The tensioner should now pivot away from...

Page 41: ...in Section 6 2 3 Remove the running deck as outlined in Section 6 4 4 Remove the front roller as outlined in Section 6 5 5 Remove the running belt Figures A FIGURE A 6 Reverse Steps 1 5 to install a...

Page 42: ...machine 2 Remove the motor cover as outlined in Section 6 1 3 Disconnect the wire connectors at the MCB 4 Remove the 2 screws holding each side of the MCB to the frame Figures A FIGURE A FIGURE B 5 Re...

Page 43: ...spring from the drive belt tensioner 4 Remove the drive belt tensioner 6 Disconnect the motor cable ground wire from the grounding post 7 Disconnect the motor cable from the MCB 8 Remove the 2 screws...

Page 44: ...The tensioner should now pivot away from the drive belt 5 With the tension on the drive belt relieved it can be walked off of the motor pulley 6 Loosen the rear roller screws to relieve tension on the...

Page 45: ...so that the front wheels are off the floor or the unit may be tipped on its side 4 Remove the screws from the elevation rack Figure A FIGURE A FIGURE B 5 Disconnect the incline motor from the top moun...

Page 46: ...nect the power cord 2 Remove the 2 screws holding the console from the console mast Figure A FIGURE A FIGURE B 3 Remove the 4 screws holding the back of console Figure B 4 Disconnect the wires connect...

Page 47: ...treadmill and remove the power cord 2 Remove the console as outlined in Section 6 12 3 Loose the screws which fix the heart rate sensor Figure A FIGURE A 4 Disconnect the wires connections that go to...

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