Honeywell VS8421 Installation Instructions Manual Download Page 5

VS8421 VENTFREE MILLIVOLT GAS VALVE

5

69-1219—1

Lighting Pilot with Piezo

1.

Turn the knob counterclockwise  

   to the 

PILOT position, push the knob down, and hold in 
position. The pilot valve opens and allows gas to 
flow to the pilot burner.

2.

Push the plunger on the piezo until the pilot burner 
is lit. Hold down the knob until a strong flame is 
present (approximately 60 seconds).

3.

Release the knob. The shaft will move upward and 
engage the safety valve lever that opens the safety 
valve.

4.

Turn the knob counterclockwise  

 to the ON 

position. On a call-for-heat, the main valve opens 
and the main burner ignites.

Shut off Procedure

1.

To shut off the system, turn the knob 
clockwise 

  to the OFF position. This action 

closes the main gas and safety valves; however, 
the power unit must drop out before the lighting 
sequence can begin again. The VS8421 drops out 
within 30 seconds.

2.

To relight the pilot light, follow the steps in the 
Pilot Gas and Lighting Procedure section.

HI/LO Regulator

As you turn the HI/LO knob, the gas pressure changes.

1.

Turn the knob clockwise 

  toward the HI 

setting to increase gas pressure.

2.

Turn the knob counterclockwise 

  toward 

the LO setting to decrease gas pressure.

Minimum and maximum regulator settings vary for each 
individual gas valve. Table 1 lists possible minimums and 
maximums for gas valves. See gas valve label for actual 
minimum and maximum ranges.

Table 1. HI/LO and Standard Regulator Pressures in in. wc (kPa).s

Standard Pressure Regulator

1.

Check the manifold pressure listed on the 
appliance nameplate. Gas valve outlet pressure 
should match the nameplate.

2.

With the main burner operating, check the gas 
valve flow rate using the meter clocking method or 
measure the pressure by attaching a plastic tube 
with a 1/4 in. shell ID to the manometer and 
connecting the manometer to the outlet pressure 
tap on the gas valve. See Fig. 4.

3.

If necessary, adjust the pressure regulator to 
match the appliance rating. See Table 1 for 
factory-set nominal outlet pressure and adjustment 
range.
a. Remove the pressure regulator adjustment cap 

screw.

b. Using a screwdriver, turn the inner adjustment 

screw clockwise 

  to increase or 

counterclockwise 

   to decrease gas 

pressure to the burner.

c. Always replace the cap screw and tighten 

firmly to prevent gas leakage.

4.

If desired outlet pressure or flow rate cannot be 
achieved by adjusting the gas valve, check the gas 
valve inlet pressure using a manometer at the gas 
valve inlet pressure tap. If inlet pressure is in the 
normal range (see Table 1), replace the gas valve; 
otherwise, take the necessary steps to provide 
proper gas pressure on the valve.

CHECKOUT

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury or 
death.

Do not force the gas control knob on the 
appliance. Use only your hand to turn the gas 
control knob. If the knob does not operate by 
hand, the valve should be replaced by a qualified 
service technician.

Gas Control Knob Settings

Gas control knob settings are as follows:

OFF: Prevents main gas flow through the valve.

ON: Permits main burner and pilot gas flow. Gas valve 
and thermostat control main burner gas flow.

PILOT: Opens pilot valve and allows gas flow to the 
pilot burner.

HI/LO: Manually adjusts outlet pressure.

NOTE:

Valves are shipped with the gas control knob in 
the ON position.

Type of Gas

HI/LO Regulator Setting Ranges

Standard Regulator Setting Ranges

Hi

Lo

natural

3.0 to 3.7

1.2 to 2.5

3.0 to 5.0

LP

9.0 to 12.0

3.5 to 6.5

8.0 to 12

69-1219-1.fm  Page 5  Thursday, August 18, 2011  7:32 AM

Summary of Contents for VS8421

Page 1: ...icate C2030022 European Community CE Certificate Applied for INSTALLATION When Installing this Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technicia...

Page 2: ...lies Tubing installation must comply with approved standards and practices 1 Use new properly reamed pipe free from chips When tubing is used assure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Run pipe or tubing to the valve If tubing is used obtain a tube to pipe coupling to connect the tubing to the valve 3 Install sediment trap in the supply ...

Page 3: ...s valve M12670 HI LO REGULATOR WIRING TERMINALS INLET PRESSURE TAP OUTLET PRESSURE TAP GAS CONTROL KNOB OFF PILOT ON PRESSURE REGULATOR ADJUSTMENT UNDER CAP SCREW M12673 WIRING TERMINALS INLET PRESSURE TAP OUTLET PRESSURE TAP GAS CONTROL KNOB OFF PILOT ON PIEZO SPARKER APPLY WRENCH FROM BOTTOM OF GAS CONTROL TO SHADED AREA M12679 69 1219 1 fm Page 3 Thursday August 18 2011 7 32 AM ...

Page 4: ...he pilot burner The piezo creates a spark when the plunger is depressed The connecting wires of the piezo include a terminal to connect to the electrode of the pilot burner The piezo is replaceable Refer to the installation instructions for the piezo envelope assembly part no 396079 form 69 1206 Fig 6 Millivolt system wiring diagram with ODS pilot burner Pilot Gas Lighting Procedure Lighting Stand...

Page 5: ...rate using the meter clocking method or measure the pressure by attaching a plastic tube with a 1 4 in shell ID to the manometer and connecting the manometer to the outlet pressure tap on the gas valve See Fig 4 3 If necessary adjust the pressure regulator to match the appliance rating See Table 1 for factory set nominal outlet pressure and adjustment range a Remove the pressure regulator adjustme...

Page 6: ...pliance being checked NOTE Other appliances must remain off with the pilots extinguished or the consumption must be deducted from the meter reading 2 Convert the flow rate to Btuh as described in the Gas Controls Handbook form 70 2602 3 Compare to the Btuh input rating on the appliance nameplate Checking Gas Input With Manometer NOTE Both the inlet and outlet pressure taps have a captive screw 1 B...

Page 7: ...UTION Equipment Damage Can burn out heat anticipator in thermostat Do not apply a jumper across or short the valve coil terminals even temporarily If Main Burner Does Not Come On With Call For Heat 1 Confirm that the gas control knob is in the ON position 2 Adjust the thermostat several degrees above the room temperature 3 Use a dc voltmeter to measure the voltage across the THTP and TP terminals ...

Page 8: ... is less than 12 mV replace the ODS pilot burner assembly The power unit will hold in down to 3 mV If the output of the thermocouple is less than 3 mV replace the ODS pilot burner assembly 4 Test D Operator Pull In have thermostat contacts open and pilot lit with Pilotstat knob turned to PILOT Close the thermostat contacts Operator will pull in with a minimum of 155 mV Operator makes audible sound...

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