Honeywell VR8215N Installation Instructions Manual Download Page 2

VR8215S,T SINGLE STAGE VR8215Q,N TWO STAGE DIRECT IGNITION GAS CONTROLS

69-2253—07

2

Table 4.  Natural-LP Gas Conversion Kits.

PLANNING THE 
INSTALLATION

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury, 
or death.

Follow these warnings exactly:

1. Plan the installation as outlined below.
2. Plan for frequent maintenance as described 

in the Maintenance section.

Heavy demands are made on the controls when direct 
ignition systems are used on central heating 
equipment in barns, greenhouses, and commercial 
properties and on heating appliances such as 
commercial cookers, agricultural equipment, 
industrial heating equipment and pool heaters.

Special steps may be required to prevent nuisance 
shutdowns and control failure due to frequent cycling, 
severe environmental conditions related to moisture, 
corrosive chemicals, dust or excessive heat. These 
applications require Honeywell Engineering review; 
contact your Honeywell Sales Representative for 
assistance.

Review the following conditions that can apply to your 
specific installation and follow the precautions 
suggested.

Frequent Cycling

This control is designed for use on appliances that 
typically cycle three to four times an hour only during 
the heating season. In year-around applications with 
greater cycling rates, the control can wear out more 
quickly. Perform a monthly checkout.

Water or Steam Cleaning

If a control gets wet, replace it. If the appliance is likely 
to be cleaned with water or steam, protect (cover) the 
control and wiring from water or steam flow. Mount 
the control high enough above the bottom of the 
cabinet so it does not get wet during normal cleaning 
procedures.

High Humidity or Dripping Water

Dripping water can cause the control to fail. Never 
install an appliance where water can drip on the 
control. In addition, high ambient humidity can cause 
the control to corrode and fail. If the appliance is in a 
humid atmosphere, make sure air circulation around 
the control is adequate to prevent condensation. Also, 
regularly check out the system.

Corrosive Chemicals

Corrosive chemicals can attack the control, eventually 
causing a failure. If chemicals are used for routine 
cleaning, avoid contact with the control. Where 

chemicals are suspended in air, as in some industrial 
or agricultural applications, protect the control with an 
enclosure.

Dust or Grease Accumulation

Heavy accumulations of dust or grease can cause the 
control to malfunction. Where dust or grease can be a 
problem, provide covers for the control to limit 
contamination.

Heat

Excessively high temperatures can damage the 
control. Make sure the maximum ambient 
temperature at the control does not exceed the rating 
of the control. If the appliance operates at very high 
temperatures, use insulation, shielding, and air 
circulation, as necessary, to protect the control. Proper 
insulation or shielding should be provided by the 
appliance manufacturer; verify proper air circulation is 
maintained when the appliance is installed.

INSTALLATION

When Installing this Product…

1.

Read these instructions carefully. Failure to 
follow them could damage the product or cause 
a hazardous condition.

2.

Check the ratings given in the instructions and 
on the product to make sure the product is suit-
able for your application.

3.

Installer must be a trained, experienced service 
technician.

4.

After installation is complete, check out product 
operation as provided in these instructions.

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury 
or death.

Follow these warnings exactly:

1. Disconnect power supply before wiring to 

prevent electrical shock or equipment 
damage.

2. To avoid dangerous accumulation of fuel 

gas, turn off gas supply at the appliance 
service valve before starting installation, and 
perform Gas Leak Test after installation is 
complete.

3. Always install a sediment trap in gas supply 

line to prevent contamination of gas control.

4. Do not force the on-off switch. Use only your 

fingers to operate the on-off switch. Never 
use any tools. If the electronic on-off switch 
does not operate by hand, the gas control 
should be replaced by a qualified service 
technician. Force or attempted repair may 
result in fire or explosion.

5. Gas will leak if installed backwards.

Model Number Suffix Letter

Kit to Convert Natural Gas to LP

Kit to Convert LP to Natural Gas

S, T

396221

396222

Q, N

32328605

32328973

Summary of Contents for VR8215N

Page 1: ... 6 4 mm SPECIFICATIONS Body Pattern Straight through see Table 1 for inlet and outlet size Electrical Ratings Voltage and Frequency 24 Vac 50 60 Hz Current Draw Single Stage 0 5 A Two Stage 0 9 A Field Wiring Single Stage Two 1 4 in spade quick connect terminals Two Stage Molex and spade quick connect terminals two 1 4 in and one 3 16 in Capacity See Table 1 Conversion Use conversion factors in Ta...

Page 2: ... attack the control eventually causing a failure If chemicals are used for routine cleaning avoid contact with the control Where chemicals are suspended in air as in some industrial or agricultural applications protect the control with an enclosure Dust or Grease Accumulation Heavy accumulations of dust or grease can cause the control to malfunction Where dust or grease can be a problem provide co...

Page 3: ...the ambient temperature ratings for each component Cover gas control if appliance is cleaned with water steam or chemicals or to avoid dust and grease accumulation Avoid locating gas control where exposure to corrosive chemical fumes or dripping water are likely Install Piping to Control All piping must comply with local codes and ordinances or with the National Fuel Gas Code ANSI Z223 1 NFPA No 5...

Page 4: ... ignition coils HI Second stage or high fire 4 For single stage controls VR8215S T adjust thermostat heat anticipator to 0 50A rating stamped on valve label For two stage controls VR8215Q N adjust thermostat heat anticipator to 0 90A rating stamped on valve label Fig 4 Typical wiring connections for 24 volt control in S87 Direct Ignition System GAS CONTROL GAS CONTROL HORIZONTAL DROP PIPED GAS SUP...

Page 5: ... burner is properly adjusted for complete combustion Follow appliance manufacturer instructions 2 IF CHECKING GAS INPUT BY CLOCKING GAS METER Make certain there is no gas flow through the meter other than to the appliance being checked Other appliances must remain off with the pilots extinguished or deduct their consumption from the meter reading Convert flow rate to Btuh as described in form 70 2...

Page 6: ...afety Shutdown Performance WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Perform the safety shutdown test any time work is done on a gas system NOTE Read steps 1 through 7 before starting and compare to the safety shutdown or safety lockout tests recommended for the direct ignition DI module Where different use the procedure recommended for the ignition module 1...

Page 7: ... of an unexpected shutdown would be high the system should be checked more often Dusty wet or corrosive environments Since these environments can cause the gas control to deteriorate more rapidly the system should be checked more often The system should be replaced if It does not perform properly on checkout or troubleshooting The gas control is likely to have operated for more than 200 000 cycles...

Page 8: ...g spring 5 Insert the replacement spring See Fig 6 6 Install the new plastic pressure regulator adjust ment screw 7 Check the regulator setting using a manometer or by clocking the gas meter See Check and Adjust Gas Input and Burner Ignition on page 5 8 Adjust regulator by following the Single Stage Regulator Adjust ment process below 9 Reinstall the regulator cap screw 10 Mount conversion label o...

Page 9: ...ting using a manometer or by clocking the gas meter See Check and Adjust Gas Input and Burner Ignition on page 5 8 Adjust high fire first by adjusting exterior 7 16 Hex After high fire has been set adjust low fire utilizing interior 3 32 allen See Fig 8 and the Two Stage Regulator Adjustment process below 9 Reinstall the plastic regulator cap 10 Mount conversion label on the gas control 11 Install...

Page 10: ...e same measurement method to calibrate the low stage Two stage appliance operating sequences vary Consult the appliance manufacturer instructions for the specific operating sequence and for instructions on how to prevent the control from moving to high stage while calibrating the low pressure regulator setting 6 With the main burner operating on low fire cali brate the low fire regulator setting u...

Page 11: ...requiring special instructions To Turn ON Appliance STOP Read the Warnings Above Before Proceeding 1 The lighting sequence on this appliance is automatic do not attempt to manually light the main burner 2 If the furnace does not come on when the thermostat is set several degrees above room temperature set the thermostat to its lowest setting to reset the safety control 3 Remove the burner access p...

Page 12: ...rth Golden Valley MN 55422 3992 customer honeywell com U S Registered Trademark 2017 Honeywell International Inc 69 2253 07 M S Rev 04 17 Printed in United States WEEE Directive At the end of their useful life the packaging and product should be disposed of by a suitable recycling centre Do not dispose of with normal household waste Do not burn ...

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