Honeywell VR8215 Series Installation Instructions Manual Download Page 7

VR8215S,T DIRECT IGNITION COMBINATION GAS CONTROLS

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MAINTENANCE

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury, 
or death.

Do not disassembly the gas control; it contains 
no replaceable components. Attempted 
disassembly, repair, or cleaning can damage 
the control, resulting in gas leakage.

Regular preventive maintenance is important in 
applications in the commercial cooking and agricultural 
and industrial industries that place a heavy load on 
system controls because:
• In many such applications, particularly commercial 

cooking, the equipment operates 100,000 to 200,000 
cycles per year. Such heavy cycling can wear out the 
gas control in one to two years.

• Exposure to water, dirt, chemicals and heat can 

damage the gas control and shut down the control 
system.

The maintenance program should include regular 
checkout of the control as outlined in the Startup and 
Checkout section, and the control system as described in 
the appliance manufacturer literature.

Maintenance frequency must be determined individually 
for each application. Some considerations are:
• Cycling frequency. Appliances that may cycle 20,000 

times annually should be checked monthly.

• Intermittent use. Appliances that are used seasonally 

should be checked before shutdown and again before 
the next use.

• Consequence of unexpected shutdown. Where the 

cost of an unexpected shutdown would be high, the 
system should be checked more often.

• Dusty, wet, or corrosive environments. Since these 

environments can cause the gas control to deteriorate 
more rapidly, the system should be checked more 
often.

The system should be replaced if:
• It does not perform properly on checkout or 

troubleshooting.

• The gas control is likely to have operated for more than 

200,000 cycles.

• The control is wet or looks as if it has been wet.

SERVICE

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury 
or death.

Do not disassemble the gas control; it contains no 
replaceable components. Attempted disassembly, 
repair, or cleaning can damage 
the control, resulting in gas leakage.

CAUTION

Equipment Damage Hazard.
Can burn out thermostats or other 
components in the control string.

Never apply a jumper across (or short) the valve 
coil terminals, even temporarily.

After servicing, verify proper system operation.

If Main Burner Does Not 

Come On With Call For Heat

1.

Confirm the gas control switch is in the ON position.

2.

Adjust thermostat several degrees above room tem-
perature.

3.

Using ac voltmeter, measure across the quick con-
nect terminals at gas control.

4.

If voltage is incorrect or not present, check control 
circuit for proper operation.

5.

If proper voltage is present, replace gas control.

INSTRUCTIONS TO 

THE HOMEOWNER

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury, 
or death.

Follow these warnings exactly:

1. Before lighting, smell around the appliance for 

gas. Be sure to smell next to the floor because 
LP gas is heavier than air. If you smell gas:

      a. Turn off the gas supply at the appliance

      service valve. On LP gas systems, turn off
      the gas supply at the gas tank.

     b. Do not light any appliances in the house.
      c. Do not touch electrical switches or use the

     phone.

      d. Leave the building and use a neighbor’s

     phone to call your gas supplier.

      e. If you cannot reach your gas supplier, call

      the fire department.

2. Replace the gas control in the event of any 

physical damage, tampering, bent terminals, 
missing or broken parts, stripped threads, or 
evidence of exposure to heat.

IMPORTANT

Follow the operating instructions provided by the 
heating appliance manufacturer. The information 
below describes a typical control application, but 
the specific controls used and the procedures 
outlined in your appliance manufacturer 
instructions can differ, requiring special 
instructions.

Summary of Contents for VR8215 Series

Page 1: ... Body Pattern Straight through see Table 1 for inlet and outlet size Electrical Ratings Voltage and Frequency 24 Vac 60 Hz Current Draw 0 5A Capacity See Table 1 Conversion Use conversion factors in Table 2 to convert capacities for other gases Regulation Range See Table 1 Natural LP Gas Conversion Kits See Table 4 Approvals CSA Design Certificate Table 4 Natural LP Gas Conversion Kits Model Size ...

Page 2: ...system Corrosive Chemicals Corrosive chemicals can attack the control eventually causing a failure If chemicals are used for routine cleaning avoid contact with the control Where chemicals are suspended in air as in some industrial or agricultural applications protect the control with an enclosure Dust or Grease Accumulation Heavy accumulations of dust or grease can cause the control to malfunctio...

Page 3: ...lacement application mount the gas control in the same location as the old control Locate the combination gas control where it cannot be affected by steam cleaning high humidity or dripping water corrosive chemicals dust or grease accumulation or excessive heat To assure proper operation follow these guidelines Locate gas control in a well ventilated area Mount gas control high enough above cabine...

Page 4: ...gas control and make sure it matches the available supply Install a transformer and other controls as required 2 Connect the control circuit to the gas control terminals See Fig 7 and 8 3 Adjust thermostat heat anticipator to 0 50A rating stamped on valve label GAS CONTROL GAS CONTROL HORIZONTAL DROP PIPED GAS SUPPLY PIPED GAS SUPPLY 3 IN 76 MM MINIMUM 3 IN 76 MM MINIMUM RISER GAS CONTROL TUBING G...

Page 5: ...k in the appliance vestibule 4 With the main burner in operation paint the pipe joints including bushings and the control inlet and outlet with rich soap and water solution 5 If another leak is detected turn the gas control to off tighten the joints and pipe connections 6 Replace the part if a leak cannot be stopped Turn On System Push the on off switch to the ON position Turn On Main Burner Follo...

Page 6: ...ounterclockwise to decrease the gas pressure to the burner c Always replace the cap screw and tighten firmly to prevent gas leakage 5 If the desired outlet pressure or flow rate cannot be achieved by adjusting the gas control check the gas control inlet pressure using a manometer at the inlet pressure tap of the gas control If the inlet pressure is in the nominal range see Tables 6 and 7 replace t...

Page 7: ... as if it has been wet SERVICE WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Do not disassemble the gas control it contains no replaceable components Attempted disassembly repair or cleaning can damage the control resulting in gas leakage CAUTION Equipment Damage Hazard Can burn out thermostats or other components in the control string Never apply a jumper acros...

Page 8: ...n your appliance 4 Push the on off switch to the OFF position 5 Wait five minutes to allow any gas in the combustion chamber to vent Then if you smell gas STOP Follow Step 1 in the Warning above If you do not smell gas continue with the next step 6 If you do not smell gas push the electronic on off switch to the ON position 7 Replace the burner access panel 8 Reset the thermostat to the desired te...

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