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SYLK™ I/O DEVICES

3

31-00028—02

The device may be mounted in any orientation.

IMPORTANT

Avoid mounting in areas where acid fumes or other 
deteriorating vapors can attack the metal parts of 
the controller, or in areas where escaping gas or 
other explosive vapors are present. See Fig. 1 for
 
mounting dimensions.

Mount Device

NOTE:

The device may be wired before mounting to a 
panel or DIN rail.

Terminal blocks are used to make all wiring connections to 
the device. Attach all wiring to the appropriate terminal 
blocks (see “Wiring” on page 5).

See Fig. 1 for panel mounting dimensions. See Fig. 2 on 
page 3 for DIN rail mounting.

Fig. 1. Device dimensions in in (mm).

Panel Mounting

The device enclosure is constructed of a plastic base plate 
and a plastic factory-snap-on cover. 

NOTE:

The device is designed so that the cover does not 
need to be removed from the base plate for either 
mounting or wiring.

The device mounts using four screws inserted through the 
corners of the base plate. Fasten securely with four No. 6 
or No. 8 machine or sheet metal screws.

The device can be mounted in any orientation. Ventilation 
openings are designed into the cover to allow proper heat 
dissipation, regardless of the mounting orientation.

DIN Rail Mounting

To mount the SIO12000, SIO4022, or SIO6042 device on a 
DIN rail [standard EN50022; 1-3/8 in. x 9/32 in. (7.5 mm x 
35 mm)], refer to Fig. 2 and perform the following steps:

1.

Holding the device with its top tilted in towards the 
DIN rail, hook the two top tabs on the back of the 
device onto the top of the DIN rail.

2.

Push down and in to snap the two bottom flex con-
nectors of the device onto the DIN rail.

IMPORTANT

To remove the device from the DIN rail, perform 
the following:

1. Push straight up from the bottom to release the 

top tabs.

2. Rotate the top of the device out towards you and 

pull the controller down and away from the DIN rail 
to release the bottom flex connectors.

Fig. 2. Controller DIN rail mounting 

(models SIO12000, SIO4022, and SIO6042).

Power

Before wiring the controller and device, determine the 
input and output device requirements for each controller 
and device used in the system. Select input and output 
devices compatible with the controller, device, and the 
application. Consider the operating range, wiring 
requirements, and the environment conditions when 
selecting input/output devices. When selecting actuators 
for modulating applications consider using floating 
control. In direct digital control applications, floating 
actuators will generally provide control action equal to or 
better than an analog input actuator for lower cost. 

Determine the location of controllers, sensors, actuators 
and other input/output devices and create wiring diagrams.

The application engineer must review the control job 
requirements. This includes the sequences of operation 
for the controller, and for the system as a whole. Usually, 
there are variables that must be passed between 
controllers that are required for optimum system-wide 
operation. Typical examples are the TOD, Occ/Unocc 
signal, the outdoor air temperature, the demand limit 
control signal, and the smoke control mode signal.

It is important to understand these interrelationships 
early in the job engineering process, to ensure proper 
implementation when configuring the controllers.

Power Budget

A power budget must be calculated for each device to 
determine the required transformer size for proper 
operation. A power budget is simply the summing of the 
maximum power draw ratings (in VA) of all the devices to 
be controlled. This includes the controller itself and any 
devices powered from the controller, such as equipment 
actuators (ML6161 or other motors) and various 
contactors and transducers. 

M35144

NOTE:  DEVICE CAN BE MOUNTED IN ANY ORIENTATION.

3/16 (4.5) PANEL MOUNTING HOLE (4X)

1 1 1 1 1 1 1 2 2 2 2 2

3 4 5 6 7 8 9 0 1 2 3 4

                           1 1

1 2 3 4 5 6 7 8 9 0 1 2

DEPTH IS

2-1/4 (57)

4-13/16 (122)

4-1/8 (105)

6-1/4

(159)

5-7/8

(149)

DIN RAIL

TOP TABS

BOTTOM FLEX

CONNECTORS

M16815

Summary of Contents for Sylk SI012000

Page 1: ...ended for use in HVAC applications that require a programmable controller where the IO count is more than the full sized Spyder point count All devices provide flexible universal inputs for external sensors while SIO6042 and SIO4022 provide a combination of analog and digital outputs FEATURES Expands a single Spyder controller s IO count by 8 12 IO per device Up to three devices for Lon Spyders an...

Page 2: ...able in three models see Table 1 Review the power input and output specifications on page 2 before installing the device Hardware driven by Triac outputs must have a minimum current draw when energized of 25 mA and a maximum current draw of 500 mA Hardware driven by the analog current outputs must have a maximum resistance of 550 Ohms resulting in a maximum voltage of 11 volts when driven at 20 mA...

Page 3: ... bottom flex connectors Fig 2 Controller DIN rail mounting models SIO12000 SIO4022 and SIO6042 Power Before wiring the controller and device determine the input and output device requirements for each controller and device used in the system Select input and output devices compatible with the controller device and the application Consider the operating range wiring requirements and the environment...

Page 4: ...ice requires 24 Vac power from an energy limited Class II power source To conform to Class II restrictions U S only transformers must not be larger than 100 VA A single transformer can power more than one device GUIDELINES FOR POWER WIRING ARE AS FOLLOWS For multiple devices operating from a single trans former the same side of the transformer secondary must be connected to the same power input te...

Page 5: ...ple is higher than recommended IMPORTANT No installation should be designed where the line loss is greater than two volts This allows for nominal operation if the primary voltage drops to 102 Vac 120 Vac minus 15 percent 2 Use heavier gauge wire for the power run 14 AWG 2 0 sq mm wire has a resistance of 2 57 ohms per 1 000 ft Using the preceding formula results in a line loss of only 1 58 volts c...

Page 6: ...ls IMPORTANT Use the heaviest gauge wire available up to 14 AWG 2 0 sq mm with a minimum of 18 AWG 1 0 sq mm for all power and earth ground wiring Screw type terminal blocks are designed to accept up to one 14 AWG 2 0 sq mm conductor or up to two 18 AWG 1 0 sq mm conductors More than two wires that are 18 AWG 2 0 sq mm can be con nected with a wire nut Include a pigtail with this wire group and at...

Page 7: ...erent bus address and there may be multiple Sylk IOs wired on a single Sylk bus To change the bus address of a device adjust the address dipswitches to match that of the desired bus address 1 15 Use the bus address label shown in Fig 7 as a reference The default address for Sylk IOs is 1 The address on the device must match the address in the configuration tool Fig 7 Bus address settings Wiring Me...

Page 8: ...NING MULTIPLE SYLK IOS HOME RUNNING MULTIPLE SYLK IOS TO CONTROLLER TO SYLK IO M35403 1 2 13 STRIP 1 2 IN 13 MM FROM WIRES TO BE ATTACHED AT ONE TERMINAL 1 2 TWIST WIRES TOGETHER WITH PLIERS A MINIMUM OF THREE TURNS 3 CUT TWISTED END OF WIRES TO 3 16 IN 5 MM BEFORE INSERTING INTO TERMINAL AND TIGHTENING SCREW THEN PULL ON EACH WIRE IN ALL TERMINALS TO CHECK FOR GOOD MECHANICAL CONNECTION SIO4022 T...

Page 9: ... mm for each controller in the group see Fig 6 on page 7 Verify that Triac wiring of the digital outputs to external devices uses the proper load power and 24 Vac common terminal digital output common terminals for High Side switching NOTE All wiring must comply with applicable electrical codes and ordinances or as specified on installa tion wiring diagrams For guidelines for wiring run lengths an...

Page 10: ...ction WARNING Electrical Shock Hazard Can cause severe injury death or property damage Disconnect power supply before beginning device replacement to prevent electrical shock or equipment damage Terminal Block Removal To simplify device replacement all terminal blocks are designed to be removed with the wiring connections intact and then re installed on the new device See Fig 10 and refer to the f...

Page 11: ...erminal block and do the same Repeat until the terminal block is evenly raised 1 4 in 6 35 mm from its alignment pins 2 Once the terminal block is raised 1 4 in 6 35 mm from its alignment pins grasp the terminal block at its center for long terminal blocks grasp it at each end and pull it straight up Device Replacement SIO12000 SIO4022 and SIO6042 Perform the following to replace the SIO12000 SIO4...

Page 12: ... M S Rev 01 17 Printed in United States By using this Honeywell literature you agree that Honeywell will have no liability for any damages arising out of your use or modification to the literature You will defend and indemnify Honeywell its affiliates and subsidiaries from and against any liability cost or damages including attorneys fees arising out of or resulting from any modification to the li...

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