Honeywell R4560 Instruction Sheet Download Page 3

3

EN1R--9102 9402R1--NE

SPECIFICATIONS

Model
R4560:

220 ... 240 V, 50 Hz.

Suffix M:

For power burners.
Manual reset according to
DIN 4788 part 3.
Warm air heaters according
to DIN 4794 part 3
Lock--out on false flame.
Lock--out on no air.

Dimensions
See fig. 5

Ambient temperature
--20 ... 60

E

C

Relative humidity
90% max. at 40

E

C (non condensing)

Supply voltage
Line voltage, 220 V (--15%) ... 240 V

(+10%), 50 Hz (

p

2 Hz)

Power consumption
10 VA maximum.

Electrical rating
Valve output:

1 A cos

ϕ

=0.6

Fan:

1 A cos

ϕ

=0.6

Alarm output:

1 A cos

ϕ

=0.6

Ignition transformer: 1 A cos

ϕ

=0.4

Timing (depending on O.S. number)
Prepurge time (T

p

): 10, 20 or 30 s

Safety time (T

s

):

3 or 5 s

Flame sensing
Flame sensing is based on the
rectification principle.
Minimum flame current: 1

µ

A

Response time ”ON”
(at 2

µ

A flame current): < 200 ms

Response time ”OFF”: < 1 s

Ignition

:

Integral electronic spark generator
with 2,8 x 0,8 mm spade terminal for
extended wiring (terminal/cable 11,
in fig. 1 and 2).
Spark voltage:

12 kV at 40 pF
load

Repetition rate:

50 Hz

Max. cable length: 100 cm

:

An external (more powerful) ignition
transformer (S720) can be wired in
the system.

Recommended flame sensor
Q354 Flame sensor

Recommended spark igniter
Q375 Spark igniter

Fusing
Automatic ignition controller should be
externally fused to prevent damage to
automatic ignition controller, wiring or
periferals.
External fuse: 16 A slow max.

Enclosure
IP 40

Accessories (to be ordered separa-
tely)
High voltage ignition cable with length
of 50 cm.
order number:............ 45.900.411--001
Subbase
ordernumber:............. Q632A 1124

SYSTEM OPERATION

Automatic ignition controller for po-
wer burners 
(see fig. 3 and 4)
When thermostat calls for heat, fan is
energized if air proven switch is in the
no air position.
When sufficient air flow is proven by the
air proving switch, a prepurge period
(T

p

) elapses before the optional built--in

spark igniter or the external ignition
transformer and the pilot gas valve (V

1

)

is energized in case of intermittent pilot
ignition or both gas valves (V

1

and V

2

)

are energized in case of direct burner

ignition.
The ignition spark ignites the gas and
the resulting flame is detected by the
flame rod.
Ignition is switched off immediately
after flame is established.
If flame is not established within the
safety time (T

s

), the automatic ignition

controller locks out.
If air flow is not proven by the air
proving switch, the automatic ignition
controller will lockout after T

p +

T

s

.

If flame is lost during normal run, the
automatic ignition controller repeats the
start sequence.

Lockout reset
The auto ignition controller will be reset
by depressing the reset button.
Press the button completely down.
If a first reset is not succesful wait at
least 15 seconds before making
another attempt.

Control behaviour during loss of air flow and flame signal

Air flow loss during:

Prepurge time

(T

p )

Safety time

(T

s

)

Normal run

Loss of air flow
0,5 s < T

lost

< 1 s

Restart

Lockout

Lockout

Flame lost

--

Restart

Restart

Note: Air flow loss < 0,5 second is not considered as air flow loss

Summary of Contents for R4560

Page 1: ...nce with European safety standards EN 298 Warm air heaters in accordance with DIN 4794 part 3 20 EC FEATURES Integral reset alarm push button Accurate safety timer Individual timers for safety and prepurge timing Supply voltage range 220 240 V Full operating sequence after flame loss Optional internal medium power 50 Hz spark igniter with 20 cm cable and 2 8 x 0 8 mm spade terminal for extended wi...

Page 2: ...t7 Ts Tp 5 s max t4 Fig 3 Intermittent pilot ignition Fig 4 Direct burner ignition P y P y MV1 MV2 MV1 MV2 Thermostat Gas valve Ignition Flame rod Fan Limiter Reset switch Alarm Air proving switch y G Gas pressure switch y P 91 5 62 39 35 63 5 20 20 21 50 15 65 3 3 3 Retaining screw Conduit knockout Reset button Subbase 15 Fig 5 Dimensions Sequence status LED s see fig 6 y G y Flame established V1...

Page 3: ...ered separa tely High voltage ignition cable with length of 50 cm order number 45 900 411 001 Subbase ordernumber Q632A 1124 SYSTEM OPERATION Automatic ignition controller for po wer burners see fig 3 and 4 When thermostat calls for heat fan is energized if air proven switch is in the no air position When sufficient air flow is proven by the air proving switch a prepurge period Tp elapses before t...

Page 4: ... controller seems to operate normally but does not detect ignition flame check for right polarity of power supply line neutral Checking flame current The minimum value should be 1 µA To check flame current connect a DC micro Ampèremeter between flame sensing wire and flame sensing rod see fig 1 and 2 If flame current is insufficient check that proportion of flame touching the grounded portion of t...

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