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P520 SIGNAL PROCESSOR

66-2066—01

4

Fig. 3. Rear PCB terminal wiring.

Polarity must be observed when wiring this connection (the 

positive terminal is on the top). This is an isolated input, so 

two wires are required. Any DC voltage from 7.5 to 30 may be 

used. The current required will depend upon the voltage, 

because this is a photocoupler interface circuit with a 3900 

ohm resistor feeding the LED light source.

For example: a 26VDC voltage will result in a current flow of 

25/3900 =.0064 Amp.

If flame is being detected and the channels are switched, the 

flame relay will remain energized for one cycle regardless of 

the new set points, allowing channel changes “on the fly,” so to 

speak. If the new flame OFF set point is equal to or greater 

than the current signal count, then the flame relay will de-

energize on the subsequent cycle.

The remaining two-pin terminal designated REMOTE METER 

(to the left of the V.H. SEL terminals) is for the remote meter 

connection. This output is a current-driven signal that ranges 

from 0 to 20mA for remote meters, and can be switched to a 

range of 4 to 20mA (refer to section 4-20mA REMOTE 

OUTPUT). Connect the terminal marked “positive” to the 

positive meter terminal. This current signal can be used with a 

volt meter by feeding the signal to a resistor connected to the 

ground. The voltage developed across the resistor will follow 

Ohm’s law V=IR.

For example: a 3-volt meter can be used with a resistor of 3/

.02 = 150 ohms, which will result in a full-scale reading of 3 

volts for a 20mA output.

The terminals called TX+, TX-, RX+, and RX- (at the bottom of 

the PCB) are used for the serial communication link. They are 

also in pairs to accommodate “daisy chaining,” but the pairs 

are arranged for twisted pairs instead of adjacent redundancy. 

The serial communication is achieved by using ASCII 

character code transmission at 4800 through the USB port on 

the host computer. The P520 uses RS-422 data transmission 

which is over two, twisted pairs that are differentially 

transmitted and received, allowing long wire runs to be used 

through noisy environments. A USB to RS422 converter must 

be used to communicate with the P520, and the connections 

are made to the terminals marked TX+, TX-, RX+ and RX-. 

The transmitting, twisted pair goes to the TX terminals, and 

the receiving, twisted pair goes to the RX terminals.

NOTE: The terms “transmit” and “receive” used here 

with respect to the P520 will be reversed with 

respect to the converter connection on the host 

computer. Refer to later sections in this manual 

for a detailed description of the software and 

how it is to be used with the P520.

P520

F1/.75A

M33217

F2/.25A

P520

RELAYS

FLAME RELAY

RF

RF

RC

SELF

CHECKING

RELAY

PWR IN

BAT +26VDC GND

RF C

OFF

ON

ON

OFF

RF C

ON

OFF

RC C

GND

+V

SC

SIG

SIG

GND

+

GND

REMOTE METER

V.H. SEL

CHAN SEL

TX+ TX- TX+ TX-

RX- RX+ RX- RX+

Summary of Contents for P520

Page 1: ... each Viewing Head Battery Backup 24VDC 130mA plus 100mA for each Viewing Head Main Voltage Battery Voltage Ambient Temperature 0 C to 52 C 32 F to 125 F CSA Rating 0 C to 60 C 32 F to 140 F FM Rating Outputs Flame Relay 2 Form C Contacts DPDT Self Checking Relay 1 Form C Contact SPDT Contact Ratings 5A at 30 VDC 125 VAC and 277 VAC Max switching voltage 220Vdc 250Vac Analog Flame Signal 0 to 19 8...

Page 2: ...ard control technician 4 After installation is complete check out product opera tion as provided in these instructions Grounding and Shielding NOTE Installer must be a trained experienced flame safeguard service technician and should be familiar with the equipment operation and limita tions and be aware of any applicable local codes and regulations 1 Connect a safety ground to the viewing head hou...

Page 3: ...e located on the nine contact terminal block located on the upper right of the board RC C refers to the common terminal of the self checking relay There is only one pair of contacts used for the self checking function Here the designation ON refers to the self checking taking place in a normal manner OFF indicates a failure in the viewing head or processor resulting from the internal or external h...

Page 4: ...The voltage developed across the resistor will follow Ohm s law V IR For example a 3 volt meter can be used with a resistor of 3 02 150 ohms which will result in a full scale reading of 3 volts for a 20mA output The terminals called TX TX RX and RX at the bottom of the PCB are used for the serial communication link They are also in pairs to accommodate daisy chaining but the pairs are arranged for...

Page 5: ...en SC and SIG GND terminals for proper signal trans mission For resistor value refer to Wiring of Viewing Head section Fig 4 Viewing head wiring Table 1 Terminal Descriptions Terminal Description V 24VDC power to viewing head GND Power Ground SC Self check shutter drive signal to viewing head SIG Flame signal from viewing head SIG GND Signal ground M33509 CABLE CLAMP CONNECTOR WITH REAR COVER REMO...

Page 6: ... fuses are re set when power to the signal processor is removed It is recommended that no more than four P520 signal processors be supported by one 24VDC power supply unless a method of redundancy is employed together with larger capacity power supplies Other possible combinations can be used for instance the battery backup terminal could be used for redundancy However care must be taken with thes...

Page 7: ... P520 There is a 20 per cent probability that a lockout will occur because of the duty cycle of the self check function 200 mSEC on and 800 mSEC off The S506 and S511 do not incorporate the power monitoring shutdown function and will not cause a lockout condition These design precautions ensure that there will never be an unsafe situation created by abnormal line power 115VAC conditions The 26VDC ...

Page 8: ...akes for the flame relay to de energize after the flame signal from the viewing head is below the programmed Flame Off setpoint This time delay is programmable from both the front panel of the P520 and a remote host computer Only three settings are possible one two and three seconds The maximum time delay is limited to three seconds in compliance with the FM Factory Mutual limit of the F F R T to ...

Page 9: ...e maximum signal Adjusting Set Points Before adjusting the set points take readings with the P520 on the two following conditions write down the readings for the burner ON and OFF with other burners on under low load conditions and then the readings for the burner ON and OFF under high load conditions There must be a definitive ratio between the readings for burner ON and burner OFF This ratio can...

Page 10: ...onds If the self resetting fuse has tripped removing then reapplying power will reset the fuse Digital display shows 0000 and there is no flame signal 1 Remove connector from viewing head and check wiring per Fig 4 and 5 2 Ensure the proper impedance resistor is in place refer to Wiring of Viewing Head section Using a volt meter check the viewing head terminals on the P520 for 24VDC across V and G...

Page 11: ... must have galvanic ground isolation Setting Addresses Each P520 must have its own unique address The address can easily be changed by pressing the RESET push button for 2 seconds This causes the P520 to display its address on the four digit display 0000 to 0063 The address can now be changed by using the UP or DOWN arrow buttons When the desired address is displayed push the STORE button and the ...

Page 12: ... USE SHIELDED CABLE FOR COMMUNICATION WIRING DRAWING IS FOR GENERAL REFERENCE ONLY FOR RS422 COMMUNICATION WITH THE P520 4 WIRES FROM EACH SIGNAL PROCESSOR WILL BE REQUIRED RX RX TX TX FOLLOWING POLARITY FROM EACH SIGNAL PROCESSOR AT THE CONVERTER THE TRANSMIT AND RECEIVE WIRES WILL BE REVERSED REFER TO FIG 7 FOR CONVERTER TO SIGNAL PROCESSOR WIRING DETAILS COMMOD USB TO RS422 485 CONVERTER M33904...

Page 13: ... IR Y AUNN ADJUST UV GAIN 0 99 Y NORMAL OPERATION N Y N DISCARD CHANGES NORMAL OPERATION Y KEEP NEW FILTER SELECTION ARFN ADJUST IR FILTER 1 8 Y KEEP NEW UV GAIN ANNN ADJUST IR GAIN 0 699 N DISCARD CHANGES Y Y N DISCARD CHANGES Y KEEP NEW IR GAIN N Y SET DEFAULT VALUES ADJ ADJUST VIEWING HEAD SETTINGS DEF RESET TO FACTORY DEFAULT CALR AUTO ADJUST IR GAIN PROGRAMMING FLOWCHART FOR P520 WITH S550B B...

Page 14: ...Y CALIBRATE IR Y Y NORMAL OPERATION N NORMAL OPERATION Y KEEP NEW FILTER SELECTION ARFN ADJUST IR FILTER 1 8 ANNN ADJUST IR GAIN 0 699 N DISCARD CHANGES Y Y N DISCARD CHANGES Y KEEP NEW IR GAIN N Y SET DEFAULT VALUES ADJ ADJUST VIEWING HEAD SETTINGS DEF RESET TO FACTORY DEFAULT CALR AUTO ADJUST IR GAIN PROGRAMMING FLOWCHART FOR P520 WITH S552B BE M33290A ...

Page 15: ...ATE VIEWING HEAD N N CALU AUTO ADJUST UV GAIN NORMAL OPERATION CALIBRATE UV Y Y AUNN ADJUST UV GAIN 0 99 Y NORMAL OPERATION PROGRAMMING FLOWCHART FOR P520 WITH S556B BE Y N DISCARD CHANGES NORMAL OPERATION Y KEEP NEW UV GAIN N Y SET DEFAULT VALUES ADJ ADJUST VIEWING HEAD SETTINGS DEF RESET TO FACTORY DEFAULT N M33291A ...

Page 16: ...tion and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2012 Honeywell International Inc 66 2066 01 M S 10 12 Printed in United States ...

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