Honeywell Modutrol IV Motors Series 90 Product Data Download Page 10

SERIES 90 MODUTROL IV™ MOTORS

63-2190—3

10

Auxiliary Switch Adjustment

1.

Remove the top cover from the motor to gain access to 

the motor terminals and auxiliary cams.

2.

Disconnect the controller from the motor.

3.

Connect a potentiometer to the motor as shown in Fig. 7.

4.

Using the potentiometer, drive the motor to the position 

where the auxiliary equipment is to be switched.

5.

For a 1° switch differential, check continuity of the 

auxiliary switch contacts R-B and rotate the cam as 

follows:

a. If the contacts are open, rotate the cam clockwise 

until the R-B contacts close.

b. If the contacts are closed, rotate the cam 

counterclockwise until the R-B contacts open.

6.

For a 10° switch differential:

a. Spring return models: rotate the cam approximately 

180° so that the slow-rise portion of the cam 

actuates the switch. Then check continuity of the 

auxiliary switch contacts R-B

b. Non-spring return models: check continuity of the 

auxiliary switch contacts R-B.

7.

Rotate the cam as follows:

a. If the contacts are open, rotate the cam 

counterclockwise until the R-B contacts close.

b. If the contacts are closed, rotate the cam clockwise 

until the R-B contacts open.

8.

Check for proper auxiliary equipment differential and 

switching by driving the motor though the full stroke in 

both directions.

9.

Disconnect the potentiometer, reconnect the controller, 

and replace the motor top cover.

NOTE: Changing the differential from 1° to 10° reverses the 

switching action. For example, with a 10° differential, 

switch contacts R-B make and R-W break on a 

counterclockwise (closed) rotation. With a 1° 

differential, switch contacts R-W make and R-B 

break on a counterclockwise (closed) rotation.

OPERATION

Use Series 90 Modutrol IV Motors for standard Series 90 

operation (see Table 6):

1.

Two potentiometers, one in the controller and one in the 

motor, along with the motor resistor network, form a 

bridge circuit. As long as the value of the controlled 

medium remains at the setpoint, the circuit remains 

balanced and the motor does not run.

2.

When the controlled medium value changes, the 

controller potentiometer wiper moves, unbalancing the 

bridge circuit.

3.

The imbalance is amplified and energizes switching to 

drive the motor in the direction necessary to correct the 

controlled medium change.

4.

As the motor shaft rotates, it turns the feedback 

potentiometer, rebalancing the bridge circuit, stopping 

the motor.

Table 6. Modutrol IV Motor Operation.

Fig. 10. Attaching a shunt resistor to TRADELINE motors.

Table 7. Cam Arrangements.

Motor Type

Signal

Resulting Action

Non-Spring Return 

or Spring Return

Open W and short 

R to B

drives open

Open B and short 

R to W

drives closed

Jumper R-W-B

drives to midstroke

None

stops (none)

Non-Spring Return Power Loss
Spring Return

Power Loss

spring returns 

(closed)

Motor

Inner 

Cam

Outer 

Cam

M9164D1009, M9174D1007

Red

Blue

M9175D1014
M9172W1004

Red

Red

ALL OTHER M9164, M9172, M9175 Blue

Red

M9161, M9171
M9184, M9194
M9185, M9186
M9484, M9494
ALL OTHER M9174

Blue

Blue

T1

T2

R

B

W

M17626

Summary of Contents for Modutrol IV Motors Series 90

Page 1: ...inal adapter available Adapter bracket for matching shaft height of older motors standard with TRADELINE motors Field adjustable stroke 90 to 160 models available Nominal timing of 30 seconds for 90 stroke and 60 seconds for 160 stroke standard Other timings available Die cast aluminum housing Integral auxiliary switches available factory mounted or can be field added to TRADELINE models Integral ...

Page 2: ...1 Modutrol IV Order Number Guide a Electrically normally closed Shaft rotates clockwise as viewed from the power end with control signal increase Motor drives to normally closed position when powered with control wiring not connected b Electrically normally open Shaft rotates counterclockwise as viewed from the power end with control signal increase Motor drives to normally open position when powe...

Page 3: ... control of two or three Series 90 Motors from a W973 Single zone Logic Panel or W7100 Discharge Air Controller 4074EDC 4 20 mA Resistor Kit drives one Series 90 Motor from a 4 20 mA controller 4074EED Unison Control 4 20 mA Resistor Kit provides for control of up to four Series 90 Motors from one 4 20 mA controller 4074ERU Weatherproofing Kit provides NEMA 3 rating for Modutrol IV Motors mounted ...

Page 4: ...4 1 16 103 1 4 7 1 1 2 37 4 1 16 103 4 1 16 103 WIRING BOX MOTOR AUXILARY END POWER END ADAPTER BRACKET 2 9 16 66 5 3 8 137 6 7 16 164 9 16 15 3 4 19 TOP VIEW OF BRACKET TOP VIEW 4 5 8 116 4 1 4 107 2 5 16 58 11 16 17 4 7 8 124 5 9 16 141 1 4 7 5 13 16 148 2 POWER END 1 3 4 5 1 1 2 37 3 4 19 SPRING RETURN MODEL SHOWN SOME MODELS DO NOT HAVE AN AUXILIARY SHAFT ALL OTHER DIMENSIONS ARE THE SAME FOR ...

Page 5: ...d motor servicing when selecting a location see Fig 1 If located outdoors use liquid tight conduit connectors with the junction box to provide NEMA 3 weather protection If mounted outdoors in a position other than upright install a 4074ERU Weatherproofing Kit and liquid tight connectors to provide NEMA 3 protection CAUTION Motor Damage Hazard Deteriorating vapors and acid fumes can damage metal pa...

Page 6: ...ut obstruction Valve Linkages The Q100 Linkage requires the 220738A Adapter Bracket for all valve applications Applications with the Q5001 Valve Linkage do not require the 220738A Adapter Bracket see Fig 4 Junction Box When used with liquid tight conduit connectors the junction box provides NEMA 3 weather protection for the motor The junction box standard with replacement motors encloses the termi...

Page 7: ...e Linkage M452E EQUIPMENT BASE ADAPTER BRACKET STANDARD BOLTS 4 MOTOR BOLTS PROVIDED 4 WIRING BOX NON SPRING RETURN SPRING RETURN 1 12 OR 1 4 ZINC PLATED MACHINE SCREWS OR BOLTS 1 P O W E R E N D P O W E R E N D P O W E R E N D 1 4 20 UNC 1 in LONG MOUNTING BOLTS Q5001 VALVE LINKAGE M17092 MOTOR WIRING BOX POWER END OF MOTOR VALVE ...

Page 8: ...ewdriver top as far as possible counterclockwise viewed from power end See Fig 9 Repeat in successive cam slots until inner cam is against the counterclockwise stop 2 For low torque motors 75 lb in or less skip to step 4 3 Insert 1 8 in screwdriver blade into an outer cam slot and move screwdriver top as far as possible clockwise viewed from power end See Fig 9 Repeat in successive cam slots until...

Page 9: ...B Internal Auxiliary Switch Kits Refer to form 63 2228 for 220736A B installation instructions L1 HOT L2 1 1 2 R W B R W B T1 T2 TRANSFORMER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED TRANSFORMER MAY BE INTERNAL OR EXTERNAL M770A SERIES 90 CONTROLLER MOTOR L1 HOT L2 1 1 2 R W B R W B T1 T2 TRANSFORMER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS R...

Page 10: ...e differential from 1 to 10 reverses the switching action For example with a 10 differential switch contacts R B make and R W break on a counterclockwise closed rotation With a 1 differential switch contacts R W make and R B break on a counterclockwise closed rotation OPERATION Use Series 90 Modutrol IV Motors for standard Series 90 operation see Table 6 1 Two potentiometers one in the controller ...

Page 11: ...FF MOTOR OPEN MOTOR CLOSE POWER END OUTER AUXILIARY CAM BLUE LEFT OUTER AUXILIARY SWITCH FAST RISEPORTION APPROX 1 DIFF 1 8 INCH STRAIGHT BLADE SCREWDRIVER RIGHT INNER AUXILIARY SWITCH SLOW RISE PORTION APPROX 10 DIFF INNER AUXILIARY CAM RED FAST RISE PORTION APPROX 1 DIFF FAST RISE PORTION APPROX 1 DIFF SLOW RISE PORTION APPROX 10 DIFF MOTOR OPEN MOTOR CLOSE POWER END OUTER AUXILIARY CAM RED LEFT...

Page 12: ...out procedures 5 For spring return motors ensure that the valve or damper returns to normal position upon power interruption 6 Return the controller to the desired setting before leaving the job REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove the crank arm from shaft of old motor and remove the old motor 3 Determine necessity of the mounting bracket If...

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