Honeywell ML6421 Product Data Download Page 6

ML6421, ML7421 NON-SPRING RETURN ELECTRIC LINEAR VALVE ACTUATORS

63-2515—4

6

OPERATION

General

The drive of the actuator synchronous motor is converted into 

the linear motion of the actuator stem by using a worm gear 
transmission. A button retainer clip connects the actuator 

stem to the valve stem.

The internal force sensor, using installed microswitches, turns 

off the actuator when the specified stem force is reached.

Manual Operation

The ML6421 and ML7421 are equipped with a manual 
operator knob (see Fig. 10) to open or close the valve in the 

event of power failure:

1.

Turn off or disconnect the power supply before manually 
operating the actuator.

2.

Push down on the manual operator knob and turn the 

knob:
a. Counterclockwise to drive the stem downward.

b. Clockwise to draw the stem upward.

IMPORTANT

Manual operation allows very high closing force that 

can jam the actuator spindle, exceed the force switch 
ratings, and stop the motor. After a manual valve 

close-off operation, release the spindle one turn by 

turning the manual operator knob. This will ensure 
automatic disengagement of the manual operator 

upon power resumption.

NOTE: If the manual operator knob is not pushed in while 

turned, it will rotate only a short distance before 

disengaging without power resumption.

Fig. 10. Manual operator knob.

ML7421

Signal Input Failure

Using selector plug W1, the actuator can be set to run to one 

of three positions in event of a signal failure:

• 0%: Actuator position corresponds with 0 or 2 Vdc signal.
• 50%: Actuator stem in mid-position.

• 100%: Actuator position according to 10 Vdc signal.

NOTE: If W4 is set to the mA position, the actuator always 

runs to 0 percent.

Output Signal Feedback (F)

An analog output signal (2 to 10 Vdc) that represents the 

actual actuator stem position is available at Terminal F. It can 
be used for remote indication of the stem position.

With the actuator stem fully down, the output signal is 10 Vdc. 
The output of the signal does not change when the actuator 

action reverses using W3 or W4 (see Signal Input Failure 

section and Fig. 11).

Fig. 11. Location of selector plugs.

M6640

M17437

0-10V 
(0-20mA)

2-10V 
(4-20mA)

W2

10V (20mA)

0%

10V (20mA)

V

mA

W4

W3

W1

100%

50%

Summary of Contents for ML6421

Page 1: ...tput of 0 to 10 Vdc or 2 to 10 Vdc These actuators operate standard Honeywell valves in HVAC applications An internal selector plug can be used to reverse the direction of action FEATURES Quick and easy installation No separate linkage required 3 4 in 20 mm stroke on ML6421A and ML7421A 1 1 2 in 38 mm stroke on ML6421B and ML7421B No adjustments required Accurate valve positioning Low power consum...

Page 2: ...nge 40 F to 158 F 40 C to 70 C Humidity Range 5 to 95 percent relative humidity noncondensing Approvals Canadian Standards Association Listed Underwriter s Laboratories Inc UL94 5V Flame Retardant file E181716 Meets CE requirements Protection Standard IP54 Accessories 43191679 101 Single Auxiliary Potentiometer for ML6421A 43191679 102 Single Auxiliary Potentiometer for ML6421B 43191679 103 Dual A...

Page 3: ...uct operation as provided in these instructions CAUTION Electrical Shock or Equipment Damage Hazard Can shock individuals or short equipment circuitry Disconnect power supply before installation Location Install the actuator in a location that allows enough clearance for mounting accessories and for servicing CAUTION Equipment Damage Hazard Can damage actuator due to condensation or a valve gland ...

Page 4: ...emoving actuator cover Wiring CAUTION Electrical Shock or Equipment Damage Hazard Can shock individuals or short equipment circuitry Disconnect power supply before installation IMPORTANT 1 All wiring must comply with local electrical codes ordinances and regulations 2 Voltage and frequency of the transformer used with the actuator must correspond with the characteristics of the power supply and th...

Page 5: ...ons WIRING STRIP T1 T2 W B 1 L1 HOT L2 W R W B T Y G R B SPDT ML6421A B 2 3 POWER SUPPLY PROVIDE DISCONNET MEANS AND OVERLOAD PROTECTION AS REQUIRED ALL WIRING BLOCKS HAVE THE SAME NUMBER OF TERMINALS 8 BUT THE ONLY TERMINALS THAT ARE ACTIVE ON THIS BLOCK ARE T1 W AND B THE R W B AND T Y G TERMINALS ARE A SIX TERMINAL WIRING BLOCK SEPARATE FROM THE MAIN BLOCK THEY DO NOT APPEAR ON ALL MODELS BECAU...

Page 6: ...ase the spindle one turn by turning the manual operator knob This will ensure automatic disengagement of the manual operator upon power resumption NOTE If the manual operator knob is not pushed in while turned it will rotate only a short distance before disengaging without power resumption Fig 10 Manual operator knob ML7421 Signal Input Failure Using selector plug W1 the actuator can be set to run...

Page 7: ...e leadwires to move the valve in the required direction 4 If the actuator does not move make sure the actuator is properly installed 5 If the actuator is correctly installed and does not run replace the actuator Controller Checkout 1 Adjust the setpoint of the controller to call for opening or closing the valve Observe the actuator 2 If the valve is closed it should begin to open 3 If the valve re...

Page 8: ...al Honeywell Europe S A Honeywell Latin American Honeywell Honeywell Limited Honeywell Limitée Control Products 3 Avenue du Bourget Region 1985 Douglas Drive North 35 Dynamic Drive Honeywell Building 1140 Brussels 480 Sawgrass Corporate Parkway Golden Valley MN 55422 Scarborough Ontario 17 Changi Business Park Central 1 Belgium Suite 200 M1V 4Z9 Singapore 486073 Sunrise FL 33325 ...

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