Honeywell EC7823A Installation Instructions Manual Download Page 3

EC7823A;RM7823A 7800 SERIES RELAY MODULES

3

66-1086—2

Fig. 1. Internal block diagram of the EC/RM7823A (See Fig. 6 for detailed wiring instructions).

Table 1. Recommended wire sizes and part numbers.

Table 2. Recommended grounding practices.

Application

Recommended Wire Size

Recommended Part Numbers

Line voltage terminals

14, 16 or 18 AWG copper conductor, 600 volt insulation, 

moisture-resistant wire.

TTW60C, THW75C, THHN90C.

Keyboard Display Module 22 AWG two-wire twisted pair with ground, or five wire. Belden

®

 8723 shielded cable or equivalent.

Data ControlBus Module™ 22 AWG two-wire twisted pair with ground, or five wire. Belden

®

 8723 shielded cable or equivalent.

Remote Reset Module

22 AWG two-wire twisted pair, insulated for low voltage. —

Communications Interface 

ControlBus Module

22 AWG two-wire twisted pair with ground.

Belden

®

 8723 shielded cable or equivalent.

13 Vdc full-wave rectified 

transformer power input.

18 AWG wire insulated for voltages and temperatures 

for given application.

TTW60C, THW75C, THHN90C.

Ground Type

Recommended Practice

Earth ground 

(subbase and 

relay module).

1. Use to provide a connection between the subbase and the control panel of the equipment. Earth ground 

     must be capable of conducting enough current to blow the 15A fast acting fuse (or breaker) in the event of an

    internal short circuit.

2. Use wide straps or brackets to provide minimum length, maximum surface area ground conductors. If a

    leadwire must be used, use 14 AWG copper wire.

3. Make sure that mechanically tightened joints along the ground path are free of nonconductive coatings and

    protected against corrosion on mating surfaces.

MICROCOMPUTER

RESET 
PUSHBUTTON

STATUS 
LEDs

POWER SUPPLY

PLUG-IN
FLAME
AMPLIFIER

RELAY
DRIVE 
CIRCUIT

CONTROL
POWER

TEST
JACK

FIELD WIRING
INTERNAL WIRING

NC

COMMON

NO

NC

A1

120 Vac/220-240 Vac,

50/60 Hz

FLAME SIGNAL

TEST

PROVIDE DISCONNECT MEANS AND 

OVERLOAD PROTECTION AS REQUIRED.

OUTPUTS SHOWN ARE WHEN THE 

DEVICE DOES NOT SENSE FLAME.  

L1 
(HOT)

L2

3

A2

B1

10

8

9

14

F

G

22

1

COMMON

13

NO

15

L2

OPTIONAL KEYBOARD 
DISPLAY MODULE

REMOTE
RESET

DDL

DDL
COMMUNICATIONS

RS485

1

2

3

5

1

M15079A

9K

B2

9K

2

2

Summary of Contents for EC7823A

Page 1: ...Ratings see Table 3 Voltage and Frequency EC7823A 220 240 Vac 10 15 50 60 Hz 10 RM7823A 120 Vac 10 15 50 60 Hz 10 Power Dissipation 10W maximum Maximum Total Connected Load 2000 VA Fusing Total Connected Load 15A type SC Fast Blow or equivalent Environmental Ratings Ambient Temperature Operating 40 F to 140 F 40 C to 60 C Storage 40 F to 150 F 40 C to 66 C Humidity 85 relative humidity continuous ...

Page 2: ...ired to correct this interference 9 This digital apparatus does not exceed the Class B limits for radio noise for digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Location Humidity Install the relay module where the relative humidity never reaches the saturation point The relay module is designed to operate in a maximum 85 relative humidi...

Page 3: ...ures for given application TTW60C THW75C THHN90C Ground Type Recommended Practice Earth ground subbase and relay module 1 Use to provide a connection between the subbase and the control panel of the equipment Earth ground must be capable of conducting enough current to blow the 15A fast acting fuse or breaker in the event of an internal short circuit 2 Use wide straps or brackets to provide minimu...

Page 4: ... Wiring Check 1 Check the power supply circuit The voltage and frequency tolerance must match those of the EC RM7823A A separate power supply circuit may be required for the EC RM7823A Add the required disconnect means and overload protection 2 Check all wiring circuits and complete the Static Checkout in Table 5 before installing the EC RM7823A on the subbase 3 Install all electrical connectors 4...

Page 5: ... 10 9KA2 N C 1A Pilot Duty at 120 Vac F 11 Flame Sensor 60 to 220 Vac current limited 12 Unused 13 9KB Common 14 9KB1 N C 1A Pilot Duty at 120 Vac also rated for 5V control circuits 15 9KB2 N O 1A Pilot Duty at 120 Vac also rated for 5V control circuits 16 21 Unused 22 Shutter 120 Vac 0 5A Terminal Number Description Ratingsa G Flame Sensor Grounda Earth G Earth Grounda L2 N Line Voltage Common 3 ...

Page 6: ... signal voltage probes 3 Make sure no subbase wiring is projecting beyond the terminal blocks Tuck in wiring against the back of the subbase so it does not interfere with the knife blade terminals or bifurcated contacts IMPORTANT The EC RM7823A must be installed with a plug in motion rather than a hinge action 4 Mount the EC RM7823A by aligning the four L shaped corner guides and knife blade termi...

Page 7: ...use serious injury death or equipment damage 1 Close all manual fuel shutoff valve s before starting these tests 2 Use extreme care while testing the system Line voltage is present on most terminal connections when power is on 3 Open the master switch before installing or removing a jumper on the subbase 4 Before continuing to the next test be sure to remove test jumper s used in the previous test...

Page 8: ...damaged or incorrectly sized wires and tighten any loose terminal screws 10 Replace faulty controllers limits interlocks actuators valves transformers motors and other devices as required 11 Make sure normal operation is obtained for each required test before continuing the checkout 12 After completing each test be sure to remove the test jumper s WARNING Explosion hazard Can cause serious injury ...

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