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Honeywell DR4500A Product Manual Download Page 27

Installation

 - 

Model

 Number Interpretation 

Release M 

  DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 

13 

April 2017 

  

 

2.2  Model Number Interpretation 

Model number 

The model number interpretation is shown in Figure 2-1. Write the model number into the spaces provided 
and compare it to the model number interpretation. This information will also be useful when you wire 
your recorder. The example on the next page will help you to decode the model. 

 

 

 

Figure 2-1   Model number interpretation 

Input Actuation (Note 1)

D R

4 5 A

0

0

0
1
3

=
=
=

None
T/C, RTD, Radiamatic , 

mV, 0–5V, 4–20mA

0–10 Vdc

External Output
0 0
1 0
1 1
4 0
4 4
5 0
6 0
6 6

= None
= 1 Control Output
= 2 Control Outputs
= 1 Control w/SP Programming
= 2 Controls w/SP Programming
= Pulse Output
= 1 Control Output with FM Approval
= 2 Control Outputs with FM Approval

Table 1

Table 2

Table 3

Table 4

Table 5

Key Number

Hardware Options

0 - - - - -
1 - - - - -
E - - - - -
F - - - - -
5 - - - - -
6 - - - - -

Software Options
0
A
B
E
F
H
K
L
M

= None
= Totalization , Input 1
= Math Only
= Totalization , Inputs 1 & 2
= Fo Sterilization Calculation
= Totalization , Inputs 1, 2, 3, & 4
= Totalization , Input 1 + Math
= Totalization , Input 1 and 2 + Math
= Totalization , Input 1, 2, 3, 4 + Math

–

–

–

–

–

–

Table 6

Key Number

T
R
W
H
P
S

=
=
=
=
=
=

Standard Recorder
Relay expansion Recorder
Flow Recorder
HTST
Pasteurization Recorder - Flow
Safety Thermal Limit Recorder

NOTE 1:
Every DR4500A recorder has all the available inputactuations  stored in its nonvolatile memory
and can accept up to 4 inputs which must be specified sequentially in 1–4 entries in Table 1.
Therefore, you can easily change the input actuation in the field by re-wiring input connections,
changing the input jumper position, and reconfiguring the input type, as applicable.

Gray door / Glass window
Gray door / Acrylic window
Gray door / Glass window and keypad
Gray door / Acrylic window and keypad
Blue door / Glass window
Blue door / Acrylic window

External Interface
0 – –
1 – –
3 – –
4 – –
– 0 –
– 1 –
– – 0
– – 1
– – 2
– – 3
– – 4

= None
= Auxiliary 4-20 mA Output
= RS485 Modbus RTU**
= RS485 Modbus RTU** plus Auxiliary Output
= Standard Pen
= Abrasion Resistant Pen
= None
= 2 Alarm Outputs/2 Digital Inputs
= 4 Alarm Outputs/2 Digital Inputs
= 6 Alarm Outputs/2 Digital Inputs
= 1 Alarm/1 Timer/2 Digital Inputs **

**Only available with key number DR45AT, AR, AW

=
=
=
=
=
=

L - - - - -
9 - - - - -

Black door / Glass window
Black door / Acrylic window

=
=

P - - - - -
R - - - - -
S - - - - -

NEMA4X door / Glass window
NEMA4X  door / Acrylic window
NEMA4X  HTST door

=
=
=

- 0 - - - -
- A - - - -
- K - - - -
- - 0 - - -
- - L - - -
- - M - - -
- - N - - -
- - - 0 - -
- - - K - -
- - - L - -
- - - M - -
- - - N - -
- - - P - -

Standard door latch
Keyed latch
Door lock with key
No illumination
Configuration lockout / Chart plate seal
Configuration Lockout / Chart plate seal / Illumination
Chart illumination
No approvals
CE Mark
CE Mark + UL + CSA certification
CE Mark + FM approval
CE Mark + UL + FM / CSA certification
UL l CSA certification

=
=
=
=
=
=
=
=
=
=
=
=
=

- - - R - -

FM approved - Class 1, Div. 2, Groups A, B, C, D

=

- - - U - -
- - - - 0 -
- - - - T -
- - - - B -
- - - - C -
- - - - D -
- - - - E -
- - - - - 0
- - - - - 1

UL l CSA certifi FM approval
No I.D. Tag
Customer I.D. Tag (30 characters maximum)
Certificate of Conformance (F3391)
Custom Calibration / Test Report (F3399)
Certificate of Confo I.D. Tag
Customer Calib I.D. Tag
None
Product Configuration

=
=
=
=
=
=
=
=
=

1 

= 1 Pen Recorder

2

= 2 Pen Recorder

Summary of Contents for DR4500A

Page 1: ...Honeywell Field Solutions DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Doc No 44 45 25 35 Release M Last Revision Date April 2017 ...

Page 2: ...yer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature a...

Page 3: ...rboard info updated in parts list M April 2017 Range values table 7 2 updated Aux Output only spare part added References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title Doc ID How to Apply Digital Instrumentation in Severe Electrical Noise Environments 51 52 05 01 Modbus RTU Serial Communications User Manual 51...

Page 4: ...oneywell Solution Support web site Honeywell Corporate www honeywellprocess com Honeywell Process Solutions https www honeywellprocess com Honeywell Circular Recorders https www honeywellprocess com circular chart recorders Telephone and Email Contacts Area Organization Phone Number United States and Canada Honeywell Inc 1 800 343 0228 Customer Service 1 800 423 9883 Global Technical Support Globa...

Page 5: ... injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the sour...

Page 6: ...res 29 2 7 Output Wiring Procedures 39 2 8 Option Wiring Procedures 45 2 9 Lockout Switch Configuration 54 3 Configuration 55 3 1 Overview 55 3 2 Configuration Prompts 56 3 3 How To Get Started 58 3 4 Configuration Tips 59 3 5 Configuration Procedure 60 3 6 Input Set Up Group 62 3 7 Pen Set Up Group 64 3 8 Chart Set Up Group 65 3 9 Totalizer Set Up Group 66 3 10 Control Set Up Group 67 3 11 Tuning...

Page 7: ... 4 9 Timer Set Up Group 105 4 10 Alarms Set Up Group 106 4 11 Auxiliary Output Set Up Group 109 4 12 Modbus Communications Set Up Group 111 4 13 Options Set Up Group 112 4 14 Lockout Parameters Set Up Group 114 5 Operation 115 5 1 Overview 115 5 2 Preparation 116 5 3 Start up 118 5 4 Monitoring Your Recorder 121 5 5 Operator Functions 128 5 6 Operating Modes 129 5 7 Setpoints 131 5 8 Single Setpoi...

Page 8: ... Program Event Set Up Group 168 6 9 Run Monitor the Program 172 7 Input Calibration 175 7 1 Overview 175 7 2 Restoring Factory Calibration 176 7 3 Minimum and Maximum Range Values 178 7 4 Preliminary Information 180 7 5 Calibration Set Up and Wiring for PV Inputs 182 7 6 Calibration Procedure 191 8 Output Calibration 194 8 1 Overview 194 8 2 Current Proportional Output Aux Out 2 and 3 Calibration ...

Page 9: ...ded Views 223 10 3 Miscellaneous Hardware Kit Contents 230 10 4 Internal Cabling Data Without Options 232 10 5 Internal Wiring Diagram Options Only 233 A Foreign Language Safety Instructions 235 DA2I 6057 236 DU2I 6057 237 FI2I 6057 238 FR2I 6057 238 GE2I 6057 240 GR2I 6057 241 IT2I 6057 242 NO2I 6057 243 PO2I 6057 244 SP2I 6057 245 SW2I 6057 246 Index 247 ...

Page 10: ...ions wiring 50 Table 2 22 4 20 mA auxiliary output wiring 52 Table 3 1 Configuration tips 59 Table 3 2 Configuration procedure 60 Table 3 3 Input group function prompts 62 Table 3 4 Pen 1 or 2 group function prompts 64 Table 3 5 Chart group function prompts 65 Table 3 6 Totalizer group function prompts 66 Table 3 7 Control 1 or Control 2 group function prompts 67 Table 3 8 Tuning 1 or Tuning 2 gro...

Page 11: ...tion action on contact closure 143 Table 5 27 Procedure for resetting the totalizer 144 Table 5 28 Procedure for displaying the totalizer value 145 Table 5 29 Maximizing pen life 146 Table 5 30 Changing the ink cartridge 147 Table 5 31 Replacing a chart lamp 147 Table 6 1 Parameter settings for example 12 step profile 155 Table 6 2 Setpoint program data entry procedure 159 Table 6 3 SP RAMP prompt...

Page 12: ...ooting pen failure symptoms 215 Table 9 11 Procedure 6 Troubleshooting keyboard and or display failure symptoms 215 Table 9 12 Procedure 7 Troubleshooting current proportional output failure symptoms 216 Table 9 13 Procedure 8 Troubleshooting position proportional output failure symptoms 216 Table 9 14 Procedure 9 Troubleshooting relay output failure symptoms 217 Table 9 15 Procedure 10 Troublesho...

Page 13: ...output wiring 53 Figure 2 23 S1 lockout switch location 54 Figure 3 1 DR4500A prompt hierarchy 56 Figure 5 1 Basic recording components 117 Figure 5 2 Operator interface 122 Figure 5 3 Deviation bargraph 124 Figure 6 1 Ramp Soak profile example 154 Figure 7 1 Location of the input connections on the input boards 180 Figure 7 2 Location of jumper positions W1 MA and W3 on the input boards 182 Figur...

Page 14: ...xiv DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017 ...

Page 15: ...conditions for CE conformity in Section 2 1 may invalidate this product s conformity with the Low Voltage and EMC Directives ATTENTION The emission limits of EN 61326 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment g...

Page 16: ... manual reset English language prompts guide you through the entry of all the controller s configurable parameters Construction The DR4500 recorder is housed in a molded case which can be panel or surface mounted A glass or acrylic windowed door protects the internal components while allowing easy access to the chart and operator interface An optional external keypad that allows operator selection...

Page 17: ...nt is active when lit Blinks when 2nd setpoint or remote setpoint is obtained through remote switch PV displayed is for channel 1 or 2 Alarm condition exists for alarm 1 or 2 when lit Indicates temperature units of PV Upper Display six characters Normal operation Displays process variable PV for selected channel Configuration mode Displays selection or parameter value Indicates controller mode MAN...

Page 18: ...ing in Setpoint Ramp RA Minutes remaining in SP Prog Ramp SK Minutes remaining in SP Prog Soak RECYC Number of recycles left in SP Program Time remaining in Timer function Time elapsed in Timer function TUNExXXX Accutune II indicator x 1 or 2 ATTENTION The lower display can be configured to scroll through the operating parameters MAN AUTO Alternately selects AUTO Lower display automatically displa...

Page 19: ...sy reference the section numbers for each task are shown START Ready for Operation 1 2 4 3 Determine your recorder s hardware components and software functions Mount the recorder flush in a panel or on the surface of a panel or a wall Connect the power and input output wiring Follow the simple keystroke sequences and English language prompts to configure the functional characteristics of your reco...

Page 20: ...Overview Set up Tasks 6 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017 ...

Page 21: ...removed from its shipping carton inspect the carton for damage and remove the recorder Inspect the unit for any obvious shipping damage and report any damage due to transit to the carrier Make sure a bag containing mounting hardware is included in the carton with the recorder Check that the model number shown on the chart plate agrees with what you have ordered CE Conformity special conditions Eur...

Page 22: ...ce 4 20 mA dc 250 ohms 0 10 Vdc 200K ohms All others 10 Megohms Source Impedance RTD 100 ohms per lead maximum Span Step Response Time 6 seconds maximum with no filtering Sampling Rate Each input sampled 3 times a second Input Filter Software Single pole low pass section with selectable time constants off to 120 seconds Digital Displays Vacuum fluorescent alphanumeric A six digit display dedicated...

Page 23: ...lidewire Current Time Duplex and Time Current Duplex Variation of time proportional duplex for Heat Cool applications Time proportional output heat or cool is a SPST electromechanical relay Current proportional output heat or cool is a 4 20 mA signal that can be fed into a negative or positive grounded load of 0 to 1000 ohms and is operational over 50 of range or the entire range Time Proportional...

Page 24: ...1371 1 25 0 60 0 70 0 35 0 18 0 09 K low 20 to 1000 29 to 538 0 30 0 16 0 05 NNM Ni Ni Moly 32 to 2500 32 to 500 500 to 2500 0 to 1371 0 to 260 260 to 1371 0 75 0 50 0 40 0 30 0 09 0 07 NIC Nicrosil Nisil 0 to 2372 18 to 1300 1 0 0 55 0 01 R 0 to 3100 0 to 500 500 to 3100 18 to 1704 18 to 260 260 to 1704 2 00 1 00 1 10 0 55 0 25 0 13 S 0 to 3100 0 to 500 500 to 3100 18 to 1704 18 to 260 260 to 170...

Page 25: ...ber tip ink cartridge line length per cartridge more than 1000 ft 305 m One pen Purple Two pens Purple and red Chart 12 inch 304 8 mm diameter chart with standard preprinted markings and a calibrated width of 4 62 inches 117 5 mm Wiring Connections Terminals inside the case Color Case Black Door standard Caribbean Blue Black or Gray Approval Bodies U L approval depending on model CSA approval Cons...

Page 26: ...l Surface Mounted Equipment IP 54 ref IEC 529 Installation Category Overvoltage Category Category II Energy consuming equipment supplied from the fixed installation Local level appliances and Industrial Control Equipment EN 61010 1 Pollution Degree Pollution Degree 2 Normally non conductive pollution with occasional conductivity caused by condensation ref IEC 664 10 EMC Classification Group 1 Clas...

Page 27: ...e memory and can accept up to 4 inputs which must be specified sequentially in 1 4 entries in Table 1 Therefore you can easily change the input actuation in the field by re wiring input connections changing the input jumper position and reconfiguring the input type as applicable Gray door Glass window Gray door Acrylic window Gray door Glass window and keypad Gray door Acrylic window and keypad Bl...

Page 28: ... with acrylic window Door lock No approvals Chart illumination Customer I D tag Location of hardware components After you decode your recorder s model number refer to Figure 2 2 to match table selections with the location of actual recorder hardware components This will help you to determine applicable input output wiring requirements as well as identify appropriate software functions to be config...

Page 29: ...board common 2 1 Input PCB s Table I XX00 X 0 1 or 3 Alarm output digital input PCB Table III XX1 Control output 1 PCB Table II 1X 6X Mother PCB f or control and selected options 22077 Refer to Model Selection Guide Key Number DR45A2 Pen 1 Pen 1 Pen 2 Auxiliary Output PCB Table III 1XX or Modbus RS485 Communications PCB Table III 3XX or Modbus RS485 Communications Auxiliary Output PCB Table III 4X...

Page 30: ...vities The overall dimensions and panel cutout requirements for mounting the recorder are shown in Figure 2 3 Overall dimensions Figure 2 3 shows the overall dimensions for mounting the recorder 321 12 6 17 5 0 69 Bottom view 355 14 419 16 5 Front view 322 12 7 322 12 7 Panel cutout all models 163 6 4 196 7 7 370 14 6 181 7 1 Surface mounting Back view Dimens ions millimeters inches Left side view...

Page 31: ...sh in Panel for recorders with NEMA4 Door On a 2 inch Pipe On Surface of panel or wall Procedures for each method follow Choose the one that meets your mounting requirements Use the associated dimension drawings for reference How to remove knockouts for conduits Before you mount the recorder remove the appropriate knockouts in the bottom and or sides of the recorder case for wire entry via 1 2 12 ...

Page 32: ... 1 52 by 322 58 1 52 millimeters See Figure 2 3 2 Orient the recorder case properly and slide it into the cutout from the front of the panel Support the recorder as shown in steps 3 and 4 3 Refer to Figure 2 5 From the back of the panel attach a mounting bracket to each side of the recorder case using a 1 4 20 x 1 2 inch hex screw and a lockwasher for each bracket mounting hardware supplied with r...

Page 33: ... Filler Plate Kit 30755134 001 Blue Color 30755134 002 Gray Color Honeywell Model AR100 DR4200 12 7 x 12 7 No Honeywell Class 15 15 8 x 17 2 Yes Honeywell Class 45 13 12 x 17 12 Yes Badger Meter Model Micro Chart 14 25 x 17 88 Yes Bristol Models 4330 500 Classes 1 2A 3B and 5 3 56 x 18 56 Yes Fisher and Porter Model 51 1100 13 75 x 17 31 Yes Foxboro Model 40 14 38 x 17 06 Yes Kent Model 105M 13 6 ...

Page 34: ...4 Secure brackets with two 10 32 x 1 4 inch screws provided in the kit by inserting them through the holes in the filler plate into the tapped screw holes in the recorder case 5 Insert the recorder into the cutout from the front of the panel as shown in Figure 2 6 6 Refer to Figure 2 6 From the back of the panel attach a mounting bracket to each side of the recorder case using a 1 4 20 x 1 2 inch ...

Page 35: ...ch long screws for the 3 8 inch long screws supplied with the recorder 2 While supporting the recorder insert it through the panel cutout and orient the case so that the threaded inserts at the bottom of the case align with the holes drilled in the panel 3 From the rear of the panel insert two 10 32 pan head screws of appropriate length into threaded inserts in the recorder case 4 From the back of...

Page 36: ... with the face of the bracket NOTE Screw heads to be flange side of brackets 3 Insert the case with gasket into the panel opening 4 Position the bracket so that the tabs on the end of the bracket slide into the holes in the case Secure the four brackets with 1 4 20 x 5 8 long bolts and lockwashers one to the top bottom and each side of the case Tighten the bolts 5 Start to tighten the 8 32 x 3 4 s...

Page 37: ...Pan Head Screw 8 32 x 3 4 inch Hex Head Bolt 1 4 20 x 5 8 inch Hex Head Bolt 1 4 20 x 5 8 inch Bracket 4 Side View NOTE Mounting brackets attaching hardware and panel gasket are included in kit 30755065 503 Slot Slot 8 32 x 3 4 inch Pan Head Screw Hex Head Bolt 1 4 20 x 5 8 inch Slot Slot Figure 2 8 Panel Mounting Recorder with NEMA4X Door ...

Page 38: ...re Step Action 1 Using the eight plastite screws supplied with the pipe mounting bracket kit attach the two mounting brackets flat side against the case to the back of the recorder Refer to Figure 2 9 for location 2 Position the recorder with brackets on the 2 inch pipe 3 Install the U bolts around the pipe and through the bracket holes Secure with lockwashers and hex nuts provided Rear of Case 24...

Page 39: ...e Leave the screws slightly loose so as to permit some adjustments of the brackets 3 On the panel mark the locations for the three holes as shown by the hole pattern in Figure 2 10 4 Using a drill of appropriate size for user supplied screws drill a hole in the front of the panel for the eye of the support hook 5 Insert the screws for the support hook into the panel allowing the screw head to prot...

Page 40: ...uct Manual Release M April 2017 181 36 7 14 163 32 6 430 18 03 0 710 196 22 7 725 369 6 14 550 Hole Pattern Reference millimeters inches 21409 NOTE These screws must be supplied by user all other mounting hardware is supplied with recorder Support hook Figure 2 10 Mounting flush on a surface of panel or wall ...

Page 41: ... EN 61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements Recorder grounding PROTECTIVE BONDING grounding of this recorder shall be in accordance with National and local electrical codes Functional Earth To minimize electrical noise and transients that may adversely affect the system supplementary bonding of the recorder enclosu...

Page 42: ... filter for each circuit group Cable with an outer jacket diameter larger than 6 7 mm 0 264 in may require the outer jacket to be removed to fit the required one turn in the filter or the selection of a different cable Permissible wire bundling Table 2 10 shows which wire functions should be bundled together Table 2 10 Permissible wiring bundling Bundle No Wire Functions 1 Line power wiring Earth ...

Page 43: ...2 18 Alarm 1 and 2 Outputs and Digital Inputs Figure 2 19 Alarm Outputs 3 4 5 and 6 Figure 2 20 RS485 Modbus Communications Figure 2 21 Auxiliary Output Figure 2 22 Ferrite filter locations CE Mark Inside of the enclosure install ferrite suppression filters on all wires connected to the recorder Fair Rite Products Corp part number 0443164151 or equivalent shall be installed as shown in Figure 2 11...

Page 44: ...washer on the inside of the recorder between the case and the fastening nut to protect the recorder conductive case coating 3 Ferrite filter location Cable with an outer jacket diameter larger than 6 7 mm 0 264 in may require the outer jacket to be removed to fit the required one turn in the filter or the selection of a different cable Figure 2 11 Ferrite filter locations and shield wiring CE Mark...

Page 45: ...crew clamp from the right the white wire L2 into the second screw clamp from the right and the black wire L1 into the third screw clamp from the right Tighten the screws to secure the wires CAUTION To avoid damaging the recorder be sure that you install the power wires into the correct screw clamps Make sure the fuse block is installed properly for the given supply rating 120 or 240 Vac The fuse i...

Page 46: ...Installation Input Wiring Procedures 32 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017 Figure 2 12 AC line power wiring ...

Page 47: ...input 1 refer to Figure 2 13 3 Remove the unwired plug from J2 4 Run the input wires through the desired knockout DO NOT bundle them with the power wires 5 For CE Mark conformity Install the ferrite filter as shown in Figure 2 11 Install a 01µF capacitor across the J2 terminals and a 0047 µF capacitor at the sensor end of the input wiring as shown in Figure 2 13 6 Locate jumper position MA W1 and ...

Page 48: ...lation Input Wiring Procedures 34 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017 Figure 2 13 Thermocouple RTD Radiamatic mV or 0 5 Vdc input wiring ...

Page 49: ...tor across the 4 20 mA input terminals on J2 Refer to Figure 2 14 for location of jumper 3 Locate jumper W3 and make sure the jumper is in the proper position for your input type see Figure 2 14 4 Locate connector J2 on the printed circuit board for input 1 refer to Figure 2 14 5 Remove the unwired plug from J2 6 Run the input wires through the desired knockout DO NOT bundle them with the power wi...

Page 50: ...Installation Input Wiring Procedures 36 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017 Figure 2 14 4 20 mA input wiring ...

Page 51: ...rder 4 Run the input wires through the desired knockout DO NOT bundle them with the power wires 5 For CE Mark conformity Install the ferrite filter as shown in Figure 2 11 Install the 01µF capacitor and the 0047µF capacitor as shown in Figure 2 15 6 Strip insulation from the end of each wire 7 Loosen the screws in plug J2 terminals and position the plug as you would to plug it into J2 8 Using the ...

Page 52: ...Installation Input Wiring Procedures 38 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017 Figure 2 15 0 10 Volt dc input wiring ...

Page 53: ...t wires through the desired knockout 5 For CE Mark conformity Install the ferrite filter as shown in Figure 2 11 Install the 0047µF capacitor as shown in Figure 2 16 6 Strip insulation from the end of each wire 7 Loosen the screws in plug J1 terminals and position the plug as you would to plug it into J1 8 Observing the polarity insert the wires into the appropriate screw clamps as shown refer to ...

Page 54: ...ut Plug J1 Fair Rite P N 0443164151 or equivalent Ferrite Filter Capacitor Kit 51197755 001 Install capacitors as shown in figure Required for CE Mark Conformity Kit Part No 51197612 502 contains two ferrite filters Part No 51197612 508 contains 8 ferrite filters Install inside of case See Figure 2 11 Cable Shield 0047 µF Capacitor Control Output 1 PCB or Auxiliary Output 2 Control Output 2 PCB or...

Page 55: ...t 1 printed circuit board for better access to the jumpers Be sure to tag and remove all the plug connections to the printed circuit board before removing it Position the jumpers as shown in Figure 2 17 for desired relay contact action Locate jumper position W6 W7 on the bottom left portion of the board Make sure position W6 is selected for position proportioning then reinstall the printed circuit...

Page 56: ... P N 0443164151 or equivalent Ferrite Filter 1 2 3 Plug J2 OPEN CLOSED Motor s feedback slidewire 100ž to 1000ž Not required for Three Position Step Control Plug J5 N H Motor power supply CLOSED CCW OPEN CW Capacitor Kit 51197755 001 Install capacitors as shown in figure Required for CE Mark Conformity Kit Part No 51197612 502 contains two ferrite filters Part No 51197612 508 contains 8 ferrite fi...

Page 57: ...move plug in output 1 printed circuit board for better access to the jumpers Be sure to tag and remove all the plug connections to the printed circuit board before removing it Position the jumpers as shown in Figure 2 18 for desired relay contact action Locate jumper position W6 W7 on the bottom left portion of the board Make sure W7 position is selected for relay control output then reinstall the...

Page 58: ...ure User must supply appropriate power connections for his external device This relay has a resistive load rating of 5A 120 Vac Load calculation example Supply voltage for example 115 Vac Resistance of customer must equal a number less N H Plug J5 see Notes Relay 2 load H N Relay 1 load External Load power supply Relay 2 is used for time proportional duplex Also used for 3 position step See Figure...

Page 59: ...e screws in plug J3 terminals and position the plug as you would to plug it into J3 8 Insert the wires for the digital inputs into the appropriate screw clamps as shown refer to Figure 2 19 Note that you can wire the contacts in an and or fashion so that both contacts or either contact initiates the configured action Tighten the screws to secure the wires 9 Install the wired plug into J3 10 Remove...

Page 60: ...Installation Option Wiring Procedures 46 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017 Figure 2 19 Alarm output or digital input wiring ...

Page 61: ...on the 4 20 mA control output printed circuit board to wire relays 3 and 4 Refer to Figure 2 20 for location 3 Remove the unwired plug from J5 4 Locate jumper position W2 W3 and W4 W5 below connector J5 on the printed circuit board Note that you may want to remove the plug in output printed circuit board for better access to jumpers Be sure to tag and remove all the plug connections to the printed...

Page 62: ... 20 for location 3 Remove the unwired plug from J5 4 Locate jumper position W2 W3 and W4 W5 below connector J5 on the printed circuit board Note that you may want to remove the plug in output printed circuit board for better access to jumpers Be sure to tag and remove all the plug connections to the printed circuit boards before removing it Position the jumpers as shown for the desired relay conta...

Page 63: ... C contact Alarm No 6 W4 N O contact W5 N C contact Alarm 5 Relay Load Alarm 6 Relay Load Fair Rite P N 0443164151 or equivalent Ferrite Filter Ferrite filter Plug J5 Alarm 3 Relay Load Alarm 4 Relay Load External Load Power Supply Ferrite filter External Load Power Supply 0047 μF Cable Shield Capacitor 0047 μF Cable Shield Capacitor Capacitor Kit 51197755 001 Install capacitors as shown in figure...

Page 64: ... RS485 Modbus communications option printed circuit board refer to Figure 2 21 for location 3 Remove the unwired plug from J3 4 Run the communications option wires through the desired knockout 5 For CE Mark conformity Install the ferrite filter as shown in Figure 2 11 Refer to Figure 2 21 for shield information 6 Strip insulation from the end of each wire 7 Loosen the screws in plug J3 terminals a...

Page 65: ...Installation Option Wiring Procedures Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 51 April 2017 Figure 2 21 RS485 Modbus communications wiring ...

Page 66: ...s through the desired knockout 5 For CE Mark conformity install the ferrite filter as shown in Figure 2 11 6 Strip insulation from the end of each wire 7 Loosen the screws in plug J2 terminals and position the plug as you would to plug it into J2 8 Observing the polarity insert the wires into the appropriate screw clamps as shown refer to Figure 2 22 Tighten the screws to secure the wires 9 Instal...

Page 67: ...P N 0443164151 or equivalent Ferrite Filter 0047 µF Capacitor Controller load 0 1000 ohms Capacitor Kit 51197755 001 Install capacitors as shown in figure Required for CE Mark Conformity Kit Part No 51197612 502 contains two ferrite filters Part No 51197612 508 contains 8 ferrite filters Install inside of case See Figure 2 11 Figure 2 22 4 20 mA auxiliary output wiring ATTENTION Refer to Figure 2 ...

Page 68: ...own Configure You can view and change all applicable operating parameters as described in Section 4 Configuration Parameter Definitions When the lockout switch is ON Up Locked Most parameters for the recorder are locked and the parameters may not be changed except for Tuning 1 and Tuning 2 parameters U17 S1 U19 J17 R47 C55 C56 Y2 R45 R43 R42 C50 UP ON Locked DOWN OFF Configure Main Printed Wiring ...

Page 69: ...6 Input Set Up Group 62 3 7 Pen Set Up Group 64 3 8 Chart Set Up Group 65 3 9 Totalizer Set Up Group 66 3 10 Control Set Up Group 67 3 11 Tuning Parameters Set Up Group 69 3 12 SP Ramp Set Up Groups 70 3 13 Timer Set Up Group 71 3 14 Alarms Set Up Group 72 3 15 Auxiliary Output Set Up Group 74 3 16 Modbus Communications Set Up Group 75 3 17 Options Set Up Group 76 3 18 Lockout Set Up Group 77 3 19...

Page 70: ...OMP FILTER1 BURNOUT EMISSIV INPUT 2 Same as INPUT 1 PEN 1 ENABLE PEN 1 IN CHART1HI CHART1LO PEN1ON PEN1OFF PEN 2 Same as PEN 1 CHART CHRTSPD HOUR REV LINEARIZ TOTAL 1 Value RSET TOT TOTAL 1 TOTAL EU RATE SCALER RSETABLE INHIBIT TOTAL 2 Same as TOTAL 1 CONTROL 1 ENABLE PID SETS SW VALUE SP SOURC RATIO BIAS SP TRACK POWER UP SP HILIM SP LOLIM ACTION OUT HILIM OUT LOLIM DROPOFF DEADBAND OUT HYST FAIL...

Page 71: ...ART LDISPLAY RESET ON TIME INCRMENT ALARM 1 A1S1 VAL A1S2 VAL A1S1TYPE A1S2TYPE A1S1 H L A1S1SCAL A1S2 H L A1S2SCAL AL1 HYST ALARM 2 ALARM 3 ALARM 4 ALARM 5 ALARM 6 Same as ALARM 1 AUX OUT AUX OUT 4 mA VAL 20mA VAL AUX OUT 2 4 mA VAL 20mA VAL AUX OUT 3 4mA VAL 20 mA VAL COMM ComSTATE Com ADDR BAUD XMT DLAY DBL DYTE OPTIONS REJ FREQ HF REJ RELHUMID ATMPRES DEVIATION DEVSETPT SCROLL GRANDTOT LOCKOUT...

Page 72: ... name of the prompt the range of setting or selections available and the factory setting It allows you to quickly find a parameter and obtain the available range or selection you require Parameter explanations or definitions If you need a detailed explanation of any prompt listed refer to Section 4 Configuration Parameter Definitions This section lists the set up and function prompts the selection...

Page 73: ...ard at a rate twice as fast Changing values quickly When Changing the value of a parameter you can adjust a more significant digit in the upper display by holding in one key or and pressing the other or at the same time The adjustment will move one digit to the left Press the key again and you will move one more digit to the left Restoring to the original value When you change the value or selecti...

Page 74: ...ation Press Result 1 Select Set Up mode SET UP Upper Display SET UP Lets you know you are in the configuration mode and a Set Up group title is being displayed in the lower display Lower Display INPUT 1 This is the first Set Up group title 2 Select any Set Up group SET UP Successive presses of the SET UP key will sequentially display the other Set Up group titles shown in the prompt hierarchy in F...

Page 75: ...ons to increase or decrease value quickly Change the value or selection to meet your needs If the display flashes you are trying to make an unacceptable entry 6 Enter the value or selection FUNC or SET UP This key selects another function prompt This key selects another Set Up group The value or selection you have made will be entered into memory after another key is pressed 7 Exit configuration L...

Page 76: ...isplay Table 3 3 Input group function prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting INPUT 1 Input 1 Actuation DISABL ENABLE ENABLE DECIMAL Decimal Point Location XXXX None XXX X One XX XX Two X XXX Three XXX X UNITS Temperature Units DEG F DEG C XXXXX make selection at prompt ENGUNITS DEG F ENGUNITS Engineering Units 0 to 9 A to Z ...

Page 77: ...L W TC L K TC H 100 PT K TC L 500 PT NNM TC H 100 RH NIC TC LINEAR R TC SQROOT Set IN1 HI and IN1 LO Linear IN1 HI Input 1 High Range Value linear inputs only 999 0 to 9999 in engineering units 900 IN1 LO Input 1 Low Range Value linear inputs only 999 0 to 9999 in engineering units 300 CUTOFF 1 Low Flow Cutoff Selection 0 to 100 of input range 0 INPTCOMP Input Compensation 999 9 to 9999 0 FILTER 1...

Page 78: ...ars in the display Function prompts Table 3 4 lists all the function prompts in the PEN Set Up groups Table 3 4 Pen 1 or 2 group function prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting PEN 1 Pen Record ENABLE DISABL ENABLE PEN1IN Pen Input INPUT1 OUTPT1 SETPT2 INPUT2 OUTPT2 DGTL1 RH SETPT1 DGTL2 INPUT 1 CHART1HI Chart High Range Val...

Page 79: ...p group place the recorder in Chart Hold Press the CHART key to stop the chart rotation Press again after configuration entry is made Function prompts Table 3 5 lists all the function prompts in the Chart Set Up group Table 3 5 Chart group function prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting CHRTSPD Chart Speed Selection 8HR 12HR...

Page 80: ...zer group function prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting Actual Current Totalized Value View Current Totalized Value Current Scale Factor Example E1 GPM E0 GAL RSET TOT Reset Totalizer to Zero RSETABLE must be set to LOCAL NO YES NO TOTAL 1 Totalizer 1 DISABL INPUT1 INPUT2 DISABL TOTAL EU Total Engineering Units 0 to 9 A to...

Page 81: ... ENABLE PID SETS Tuning Parameter Sets 1 ONLY 2KEYBD 2PV SW 2SP SW 1 ONLY SW VALUE Automatic Switchover Value 999 0 to 9999 0 00 SP SOURC Setpoint Source 1 LOCAL REMOTE 2 LOCAL OUT 2 available for Control 1 only NOTE If you select REMOTE then RSP will be on Input 2 1 LOCAL RATIO Ratio for Remote Setpoint 20 00 to 20 00 1 0 BIAS Bias for Remote Setpoint 999 0 to 9999 in engineering units 0 SP TRACK...

Page 82: ...E Failsafe Output Value 0 to 100 50 REM SW Remote Switching Digital Input NONE TO 2SP TUNE TO MAN TO DIR TIMER TO LSP RN HLD NONE MAN KEY Manual Mode Key Selection ENABLE DISABL ENABLE PB or GAIN Proportional Band or Gain Units PB PCT GAIN GAIN MIN orRPM Reset Units RPM repeats per minute MIN minutes per repeat MIN CONT1 ALG Control Algorithm ON OFF PID A PID B PD MR PID A OUT1 ALG Output Algorith...

Page 83: ...ctions or Range of Setting Upper Display Factory Setting FUZZY Fuzzy Overshoot Suppression DISABL ENABLE DISABL ACCUTUNE Accutune II for Control Loop DISABL ENABLE DISABL AT ERR Accutune Error Codes No message under normal conditions Read Only message displayed if tuning has been manually aborted PROP BD or GAIN Proportional Band or Gain 0 1 to 1000 0 1 to 1000 1 0 RATE MIN Rate in minutes 0 00 to...

Page 84: ...pts and instructions for Setpoint programming are presented in the Section 6 Setpoint Ramp Soak Programming Option Function prompts Table 3 9 lists all the function prompts in the SP RAMP 1 or SP RAMP 2 Set Up group Configure each ramp separately When you enable the ramp type SP RAMP SP RATE SP PROG the other two types are hidden from the display Table 3 9 SP Ramp 1 or 2 group function prompts Fun...

Page 85: ...on prompts Table 3 10 lists all the function prompts in the TIMER Set Up group Table 3 10 Timer group function prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting TIMER Timer Enable Disable ENABLE DISABL DISABL PERIOD Timeout Period 0 00 to 99 59 0 START Start Initiation RHKEY ALARM2 RHKEY LDISPLAY Timer Display TREM ET TREM RESET Timer ...

Page 86: ... functions that operate relays During alarm conditions an alarm will deenergize its associated relay unless a higher priority function has been configured for that relay See Table 3 11 If you want the alarm to control the relay do not configure a higher priority function Table 3 11 Priority of functions that operate relays Relay Relay is controlled by in order of priority 1 1 Timer function 2 Alar...

Page 87: ... 1 IN 2 Input 2 RH Relative Humidity PV Process Variable Loop 1 DEV Loop 1 Deviation OUT Loop 1 Output DEV2 Loop 2 Deviation OUT2 Loop 2 Output EVENT SP Programming Segment Event TOTAL 1 Totalizer to Alarm On TOTAL 2 Totalizer to Alarm On IN 1 AxS2TYPE Alarm 1 Setpoint 2 Type Same as A1S1TYPE IN 1 AxS1 H L Alarm 1 Setpoint 1 State LO Low Alarm H I High Alarm LO AxS1SCAL Alarm 1 Setpoint 1 Scaling ...

Page 88: ...NT OUT 1 and CONTROL CURRENT OUT 2 if CONTROL OUT ALG is not set to CURRENT Function prompts Table 3 13 lists all the function prompts in the Auxiliary Output Set Up group Table 3 13 Auxiliary output group function prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting AUX OUT 1 Auxiliary Output Representation DISABL SP 1 IN 1 PV 2 IN 2 DEV...

Page 89: ...uments 51 52 25 66 and 51 52 25 69 for a complete description of the RS485 Modbus Communications Option Function prompts Table 3 14 lists all the function prompts in the Modbus Communications Set Up group Table 3 14 Modbus communications group function prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting ComSTATE Modbus Communications DIS...

Page 90: ...on prompts in the Option Set Up group Table 3 15 Options group function prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting REJ FREQ Rejection Frequency 50HZ 60HZ 60HZ HF REJ High Frequency Rejection ENABLE DISABL ENABLE RELHUMID Relative Humidity NO YES NO ATMPRES Atmospheric Pressure Compensation 590 to 800 mmHg DEVIATION Deviation Rec...

Page 91: ...e 3 16 Lockout group function prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting LOCKOUT Lockout NONE CALIB CONF MAX CALIB ATTENTION Configuration can also be locked using S1 switch on the main printed circuit board Refer to Subsection 2 9 Configuration Lockout Switch The chart plate can be sealed using a lead seal to provide a positive...

Page 92: ...ENABLE _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ XXX X DEGF 100PT LINEAR 900 300 0 n 1 2 0 UP 01 XXX X DEGF 100PT LINEAR 900 300 0 n 1 2 0 UP 01 INPUT1 302 0 292 0 91 0 93 0 INPU...

Page 93: ...0 1LOCAL 1 0 0 NONE MANUAL 500 0 REVRSE 100 0 0 0 0 2 0 0 5 50 NONE ENABLE GAIN MIN PIDA CURRENT 50PCT DISABL DISABL 1 0 1 0 0 00 1 0 1 0 0 0 20 0 1 0 1 0 0 00 1 0 1 0 20 0 TUNING 2 SP RAMP1 SP RAMP2 PROFILES SPP SEGS SPP EVNT FUZZY ACCUTUNE AT ERR PROP BD or GAIN RATE MIN RSET MIN or RSET RPM MAN RSET CYCSEC PROP BD2 or GAIN 2 RATE2MIN RSET2MIN or RSET2RPM CYC2SEC SP RAMP TIME MIN FINAL SP SP RAT...

Page 94: ...__ _______ _______ _______ _______ _______ _______ _______ _______ DISABL 0 01 KEY TREM KEY MIN 90 95 INPUT1 INPUT1 LO 1 HI 1 0 1 90 95 INPUT1 INPUT1 LO 1 HI 1 0 1 90 95 INPUT1 INPUT1 LO 1 HI 1 0 1 90 95 INPUT1 INPUT1 LO 1 HI 1 0 1 ALARM 5 ALARM 6 AUX OUT AUX OUT2 AUX OUT3 COMM OPTIONS LOCKOUT A5S1 VAL A5S2 VAL A5S1TYPE A5S2TYPE A5S1 H L A5S1SCAL A5S2 H L A5S2SCAL AL5 HYST A6S1 VAL A6S2 VAL A6S1TY...

Page 95: ...T UP key Each of these groups contains prompts viewed in the lower display which deal with functions that are pertinent to that particular group These are accessed by pressing the FUNC key The selections or values are listed in the upper display Refer to Section 3 Configuration for step by step instructions What s in this section The table below lists the topics that are covered in this section Th...

Page 96: ...XXXX XXX X XX XX X XXX DECIMAL POINT LOCATION This selection determines where the decimal point appears in the display None One Place Two Places Three Places NOTE Auto ranging will occur when one decimal position has been selected and the value increases above 999 9 but auto ranging will not similarly occur when two decimal positions are selected UNITS DEG F DEG C EU TEMPERATURE UNITS This selecti...

Page 97: ...to 1100 F 129 to 593 C J thermocouple high 0 to 1600 F 18 to 871 C J thermocouple low 20 to 770 F 7 to 410 C K thermocouple high 320 to 2500 F 196 to 1371 C K thermocouple low 20 to 1000 F 29 to 538 C NNM NiNiMo thermocouple 32 to 2500 F 0 to 1371 C NIC Nicrosil Nisil thermocouple 0 to 2372 F 178 to 1300 C R thermocouple 0 to 3100 F 18 to 1704 C S thermocouple 0 to 3100 F 18 to 1704 C T thermocoup...

Page 98: ...ype Thermocouple High E Type Thermocouple Low J Type Thermocouple High J Type Thermocouple Low K Type Thermocouple High K Type Thermocouple Low NNM NiNiMo Type Thermocouple High NIC Nicrosil Nisil Thermocouple R Type Thermocouple S Type Thermocouple T Type Thermocouple High T Type Thermocouple Low W5W26 Type Thermocouple High W5W26 Type Thermocouple Low 100 Ohm RTD 500 Ohm RTD 100 Ohm RTD Linear R...

Page 99: ...erioration of a sensor or some other cause select the value you want on the input FILTER n n 1 or 2 0 to 120 seconds No filter 0 FILTER FOR INPUT a software digital filter is provided for the input to smooth the input signal You can configure the first order lag time constant from 1 to 120 seconds If you do not want filtering enter 0 BURNOUT NONE UP DOWN BURNOUT PROTECTION SENSOR BREAK provides mo...

Page 100: ... n 1 or 2 INPUT 1 INPUT 2 RH OUTPT1 OUTPT2 SETPT1 SETPT2 DGTL1 DGTL2 PEN INPUT What do you want the pen to record INPUT 1 records Input 1 INPUT 2 records Input 2 RELATIVE HUMIDITY records in RH It initiates an external calculation for measuring relative humidity INPUT 1 IN TYP must be configured for 100 PT INPUT 2 IN TYP must be configured for 100 RH The RH prompt only appears when RELHUMID prompt...

Page 101: ... the event marker configuration using digital inputs Select the chart position where pen 1 pen 2 is to mark trace occurrence of an ON event Prompt only appears if DGTL1 or 2 is selected as pen 1 pen 2 input PENnOFF n 1 or 2 0 to 100 PEN CHART POSITION FOR OFF EVENT This is the event marker configuration using digital inputs Select the chart position where pen 1 pen 2 is to mark trace occurrence of...

Page 102: ...try is made Chart group prompts Table 4 3 lists all the function prompts in the chart parameters setup group and their definitions Table 4 3 Chart parameters group definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition CHRTSPD 8HR 12HR 24HR 7DAYS XHR CHART SPEED This is the time it will take to drive the chart one complete revolution 8 Hour revolution 12 ...

Page 103: ...s selection lets you view the current totalized value In the example shown E1 represents exponential value of total total times 101 GPM represents total engineering units selected See SCALER and TOTAL EU function prompts in this group for selections RSETTOT YES NO RESET TOTALIZER TO ZERO this selection lets you reset the totalizer to zero Selecting YES will reset the totalizer to zero Function pro...

Page 104: ...or that is a Multiplier for the totalizer display It affects only the display The desired factor is applied to the calculated value to extend the maximum flow range that can be displayed Scaler selection does not affect the totalization value printed on the chart EXAMPLE 1E6 equals 1 times 106 1 000 000 RSETABLE NO LOCAL EXT SW1 EXT SW2 LOCAL TOTALIZER RESET Allows the totalizer value to be reset ...

Page 105: ...able or disable control loop 1 PID SETS NUMBER OF TUNING PARAMETER SETS this selection lets you choose one or two sets of tuning constants gain rate and reset 1 ONLY ONE SET ONLY only one set of tuning parameters is available Configure the values for Gain proportional band Rate Reset Time Cycle Time if time proportional is used 2KEYBD TWO SETS KEYBOARD SELECTABLE two sets of tuning parameters can ...

Page 106: ...determines what your setpoint source will be One local or Two local Toggled by the SETPOINT SELECT key 1LOCAL LOCAL SETPOINT the setpoint entered from the keyboard or from the setpoint program REMOTE REMOTE SETPOINT a signal is brought in through the second input printed circuit board connector J2 and used as the control setpoint If you select REMOTE Input 2 is automatically assigned as your RSP s...

Page 107: ...T TRACKS RSP REMOTE SETPOINT IN AUTO if configured when the recorder transfers out of remote setpoint the last value of the remote setpoint RSP is inserted into the local setpoint POWER UP POWER UP CONTROLLER MODE RECALL this selection determines which mode and setpoint the recorder will use when the it restarts after a power loss Select one from below MANUAL MANUAL LSP at power up the recorder wi...

Page 108: ...tput LOW OUTPUT LIMIT this is the lowest value of output below which you do not want the recorder automatic output to exceed Use 0 to 100 for time proportional output type DROPOFF 5 to 105 0 of output CONTROLLER DROPOFF VALUE select an output value that below which the recorder output will dropoff to the low output limit value set in prompt OUT LOLIM DEADBAND 5 0 to 25 0 0 to 25 0 0 5 to 5 0 DEADB...

Page 109: ...s setpoint Ramp Program Contact open resumes TUNE AUTOTUNE contact closure initiates Autotune TIMER TIMER starts the timer if enabled The Timer can also be started by the RH KEY or ALARM2 These parameters are found under the Timer set up group MAN KEY ENABLE DISABL MANUAL MODE KEY SELECTION make selection to enable or disable the Manual Mode selection through the MAN AUTO key ENABLE allows you to ...

Page 110: ...ALG applies for controller 2 ON OFF ON OFF is the simplest control type The output can be either ON 100 or OFF 0 The Process Variable PV is compared with the setpoint SP to determine the sign of the error ERROR PV SP The ON OFF algorithm operates on the sign of the error signal In Direct Acting Control when the error signal is positive the output is 100 and when the error signal is negative the ou...

Page 111: ... has existed The amount of corrective action depends on the value of proportional Gain Derivative Rate regulates the controller s output in proportion to the rate of change of the error The amount of corrective action depends on the value of proportional Gain PID B PID B unlike the PID A equation the controller gives only an integral response to a setpoint change with no effect on the output due t...

Page 112: ...a positive or negative grounded load of 0 to 1000 ohms The signal can be recalibrated for any desired range from 3 25 to 21 mA for 0 to 100 output POSITN POSITION PROPORTIONAL SIMPLEX type of output using two SPDT relays and a motor which has a 100 to 1000 ohms feedback slidewire Other prompt affected DEADBAND Controller 1 uses Relays 3 and 4 and overrides control of relays by Alarms 3 and 4 Contr...

Page 113: ...BAND Controller 1 uses Relay 4 and overrides control of relay by Alarm 4 Controller 2 uses Relay 6 and overrides control of relay by Alarm 6 4 20 RNG CURRENT DUPLEX RANGE ALGORITHM used with Output Algorithm selections CUR TI or TI CUR 50 PCT CURRENT DUPLEX RANGE SPLIT enables the normal control current output to provide its full range for 50 output change If CUR TI duplex was selected the current...

Page 114: ...pts in the Tuning 1 and Tuning 2 setup group and their definitions Table 4 6 Tuning group prompt definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition FUZZY DISABL ENABLE FUZZY OVERSHOOT SUPPRESSION FEATURE DISABLE Disables fuzzy overshoot suppression ENABLE The recorder will use fuzzy logic to suppress or mimimize any overshoot that may occur as a resul...

Page 115: ...MIN 0 08 to 10 00 minutes 0 08 or less OFF RATE action affects the recorder s output whenever the deviation is changing and affects it more when the deviation is changing faster Used with control algorithm PID A or PID B Defined as HEAT Rate on Duplex models for variations of Heat Cool applications RSET MIN or RSET RPM 0 02 to 50 00 RSET MIN RESET IN MINUTES REPEAT RSET RPM RESET IN REPEATS MINUTE...

Page 116: ...except that they refer to the cool zone tuning constants on duplex models or the second set of PID constants whichever is pertinent RATE2MIN 0 08 to 10 00 minutes 0 08 or less OFF RSET2MIN RSET2RPM 0 02 to 50 00 CYC SEC 1 to 120 seconds CYCLE TIME HEAT determines the length of one time proportional output relay cycle Defined as HEAT cycle time for Heat Cool applications Electromechanical relays CY...

Page 117: ... Setpoint Program Also included under this group are prompts for configuring a 36 segment Setpoint program SP PROG The prompts and instructions for Setpoint programming are presented in the Section 6 Setpoint Ramp Soak Programming Option You can start and stop the ramp program using the RUN HOLD key Setpoint Ramp Program group prompts Table 4 7 lists all the function prompts in the Setpoint Ramp 1...

Page 118: ...he recorder will operate at the setpoint set here when ramp is ended SP RATE option ENABLE DISABL SETPOINT RATE Lets you configure a specific rate of change for any local setpoint change SP RAMP and SP PROG must be disabled ENABLE SETPOINT RATE Allows the SP rate feature DISABLE SETPOINT RATE Disables the setpoint rate EU HR UP 0 to 9999 in Engineering Units per hour RATE UP Value for SP Rate sele...

Page 119: ...m 0 to 99 hours 59 minutes START RH KEY ALARM 2 Selects whether the Timer starts with the keyboard Run Hold key or Alarm 2 The Timer can also be started by a discrete input REM SW or REM SW2 These prompts are found under the Control Set Up Group LDISPLAY TREM ET Select whether time remaining TREM or elapsed time ET is displayed for the timer option The time is shown on the lower display in hh mm f...

Page 120: ...le hysteresis of 0 0 to 100 0 is configurable for each alarm setpoint Priority of functions that operate relays During alarm conditions an alarm will deenergize its associated relay unless a higher priority function has been configured for that relay See Table 3 11 If you want the alarm to control the relay do not configure a higher priority function Table 4 9 Priority of functions that operate re...

Page 121: ...lue is the segment number for which the event applies AxS2 VAL Value in engineering units ALARM x SETPOINT 2 VALUE this is the value at which you want the alarm type chosen in prompt AxS2TYPE to actuate The details are the same as AxS1 VAL AxS1TYPE NONE IN 1 IN 2 RH DEV loop 1 OUT loop 1 DEV2 loop 2 OUT2 loop 2 EVENT TOTAL 1 TOTAL 2 ALARM x SETPOINT 1 TYPE select what you want Setpoint 1 of Alarm ...

Page 122: ... I LO ALARM x SETPOINT 2 STATE select whether you want the alarm type chosen in prompt AxS2TYPE to alarm high or low or the beginning or end of a segment in setpoint Ramp Soak programming HI ALARM LO ALARM AxS2SCAL 1 10 100 1000 10000 100000 1E6 MULTIPLIER FOR ALARM TYPE TOTAL SELECTION the alarm is only a high value Enter a scaler of from 1 to 1000000 Base value x multiplier alarm setpoint value ...

Page 123: ...ny of twelve control parameters The display for Auxiliary Output viewing will be in engineering units for all but output Output will be designated in percent Other prompts affected by these selections 4 mA VAL and 20mA VAL DISABL NO AUXILIARY OUTPUT IN 1 INPUT 1 This represents the configured range of input 1 FOR EXAMPLE Type J Thermocouple 0 to 1600 F 0 F display 0 output 1600 F display 100 outpu...

Page 124: ...nits of PV for Loop 2 4 mA VAL Low Scale Value within the range of the selected variable to represent 4 mA AUXILIARY OUTPUT LOW SCALING FACTOR Use a value in engineering units for all selections above except Output Use value in percent for Output Output can be between 5 and 105 20mA VAL High Scale Value within the range of the selected variable to represent 20 mA AUXILIARY OUTPUT HIGH SCALING FACT...

Page 125: ...ection Parameter Definition ComSTATE DISABL MODBUS DISABL Disables the communications option MODBUS Allows Modbus communication prompts Com ADDR 1 to 99 COMMUNICATIONS STATION ADDRESS This is a number that is assigned to the recorder that is to be used with the communications option BAUD 300 600 1200 2400 4800 9600 19200 38400 BAUD RATE is the transmission speed in bits per second 300 Baud 600 Bau...

Page 126: ...ENCY REJECTION This selection allows high frequency noise rejection It is used to quiet noisy pens or PV ATTENTION For fast processes it will cause additional lag RELHUMID NO YES RELATIVE HUMIDITY allows you to activate or deactivate the RH calculation algorithm You must select 100RH input type for two inputs to measure RH It requires two 100 ohm RTD inputs so INPUT 2 must be enabled for this prom...

Page 127: ...er Definition SCROLL LOWER DISPLAY SCROLL The lower display will automatically change to the next item as if the LOWR DISP key had been pressed at the interval selected NONE NONE Disables the scroll function 1 SEC 1 SEC One second intervals 2 SEC 2 SEC Two second intervals 3 SEC 3 SEC Three second intervals GRANDTOT ENABLE DISABL GRAND TOTALIZER When enabled it prints on the chart the sum of ALL t...

Page 128: ... contains functions that have to do with security and lockout we recommend that you configure this group last after all the other configuration data has been loaded Lockout group prompts Table 4 14 lists all the function prompts in the Lockout set up group and their definitions Table 4 14 Lockout group definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definitio...

Page 129: ... and straightforward Review the Operator Interface Display and Keypad descriptions shown in Section 1 Overview What s in this section This section contains the following topics Topic See Page 0H5 1 1HOverview 2H115 3H5 2 4HPreparation 5H116 6H5 3 7HStart up 8H118 9H5 4 10HMonitoring Your Recorder 11H121 12H5 5 13HOperator Functions 14H128 15H5 6 Operating Modes 17H129 18H5 7 19HSetpoints 20H131 21...

Page 130: ...on Install replace chart 51HTable 5 1 lists the steps required to install replace the chart Refer to 52HFigure 5 1 and follow the procedure Table 5 1 Install replace chart Step Action 1 Open the recorder door Remove power if it is applied 2 Pull the pen lifter up in order to raise the pen s from the chart 3 If there is a chart already installed remove the chart from the hub and retaining clips 4 I...

Page 131: ...ze then just pull the adapter hub off the chart hub to expose the smaller diameter hub Save the adapter hub for future use 53HFigure 5 1 shows the location of the basic recording components Pen 1 Pen 2 Large chart hub adapter pull off to expose smaller hub Zero position of pen arm Chart Engraved time index Captive screw or Lockout screw and plate 22087 Figure 5 1 Basic recording components Removab...

Page 132: ...peration 5 3 Start up Preparation Before start up there are two tasks to perform Install or replace the circular chart as described in 55H5 16 56HRoutine Maintenance Be sure that the configured settings for the current time and wake time time at which recording begins are correct Note that the recorder is awake during start up to verify interaction with the process During start up you should verif...

Page 133: ...ys Use the procedure in 58HTable 5 4 to run the display and key test Table 5 4 Procedure for testing the displays and keys Press Result SET UP and hold in then press FUNC at the same time Release the keys The recorder runs a display test All the displays will light for 8 seconds then you will see Upper Display KEYS Lower Display TRY ALL Press each key to see if it works When the key is pressed the...

Page 134: ...t when OUT is displayed Table 5 5 Procedure for starting up the recorder Step Description Press Action 1 Pen check For RECORDER ONLY models just check that the pen is operating and skip to step 6 2 Select manual mode MAN AUTO Until MAN indicator is ON The recorder is in manual mode and the Output OUT in percent is displayed in the lower display 3 Adjust the output or Adjust the output value and en...

Page 135: ... is properly tuned 7 Start up Controller 2 LOWR DISP Until 2 is lit when OUT is displayed For recorders with two controllers both enabled repeat steps 2 6 for controller 2 but be sure CHN 2 indicator is lit instead of CHN 1 8 Exit Start up Close the door and monitor the operation 5 4 Monitoring Your Recorder Introduction Besides the historical chart record you can monitor the recorder s indicators...

Page 136: ...ugh remote switch PV displayed is for channel 1 or 2 Alarm condition exists for alarm 1 or 2 when lit Indicates temperature units of PV Upper Display six characters Normal operation Displays process variable PV for selected channel Configuration mode Displays selection or parameter value Indicates controller mode MAN Manual A Automatic Bargraph deviation 10 of span Center green bar indicates PV is...

Page 137: ...UT 1 2 Control relay 1 or 2 is ON A or MAN Indicates the mode of operation A Automatic MAN Manual F or C or blank Indicates the temperature units of PV F Fahrenheit C Celsius R or H or G or blank in upper display Indicates the state of the setpoint ramp or program if enabled R Run H Hold G Guar Soak blank Disabled T Totalizer LIMIT in lower display Alternately displayed with limit SP value in lowe...

Page 138: ...equentially press the LOWR DISP key to light the appropriate CHN indicator 1 or 2 and view the corresponding controller displays The green on control bar lights when the PV is within 1 of setpoint The 10 small green bars above the on control bar light for each positive deviation up to 10 and the 10 below light for each negative deviation down to 10 If the process deviation is greater than 10 the o...

Page 139: ...ds For recorders with two controllers both enabled remember that any controller related values displayed correspond with the lighted CHN indicator 1 means that the values apply for Controller 1 and 2 means that the values apply for Controller 2 Table 5 7 Lower display key parameter prompts Prompt Description OUT Output Value in Percent Note that the output can only be adjusted through the raise lo...

Page 140: ... message will be shown in succession A list of error messages is contained in 68HTable 5 8 If any of these error messages occur refer to Section 9 Troubleshooting Service for information to correct the failure Table 5 8 Error messages Prompt Description EE FAIL Unable to write to nonvolatile memory FAILSAFE Failsafe INP1FAIL Two consecutive failures of input 1 integration INP2FAIL Two consecutive ...

Page 141: ...be shown in succession Table 5 9 Alarm and tuning messages Prompt Description ALARM 3 Indicates an alarm 3 action ALARM 4 Indicates an alarm 4 action ALARM 5 Indicates an alarm 5 action ALARM 6 Indicates an alarm 6 action TUNING 1 Indicates Accutune II in progress for Control Loop 1 TUNING 2 Indicates Accutune II in progress for Control Loop 2 ATTENTION An active alarm will always provide an indic...

Page 142: ...isplay and Reset the Totalizer Close a Remote Switch Monitor External Event Pen Operation Run a Key Test Note that some actions depend upon how the recorder was configured and the features supplied on your particular recorder model Refer to the following pages for functions and procedures CHN indicator Remember for recorders with two controllers both enabled any controller related values displayed...

Page 143: ...n this mode you can adjust the setpoint See Setpoints AUTOMATIC with REMOTE SETPOINT In automatic remote mode the recorder operates from the setpoint measured at input 2 Adjustments are available to ratio this input and add a constant bias before it is applied to the control equation See subsection 3 10 Control Set Up Group What happens when you change modes 69HTable 5 11 explains what happens to ...

Page 144: ...tes its output to maintain the PV at the desired setpoint Upper Display shows the PV value Lower Display shows SP and the setpoint value The deviation bargraph indicates the PV deviation from the setpoint 2 Selecting manual mode MAN AUTO Until MAN indicator is ON The recorder holds its output at the last value used during automatic operation and stops adjusting the output for changes in setpoint o...

Page 145: ...splays read Upper Display SET UP Lower Display CONTROL 2 Display local setpoint source selections FUNC Until the displays read Upper Display Setpoint source selections 1LOCAL 2LOCAL REMOTE Lower Display SP SOURCE 3 Select the desired source or Select the desired setpoint source in the upper display 4 Return to control LOWR DISP Controller assumes normal control Changing the local setpoints Use the...

Page 146: ...int or second local setpoint is not configured as a setpoint source or if you attempt to change the setpoint while a setpoint ramp is enabled 2 Change the Local setpoint value or The REMOTE setpoint cannot be changed at the keyboard Setpoint selection indication 74HTable 5 16 shows how the indicators react and what the displays show for each type of setpoint Table 5 16 Setpoint selection indicatio...

Page 147: ... Set Up group SET UP Until you see Upper Display SET UP Lower Display SP RAMP X X 1 or 2 2 Select the Setpoint Ramp function FUNC Until you see Upper Display DISABL Lower Display SP RAMP X 3 Enable Setpoint Ramp Until you see Upper Display ENABLE Lower Display SP RAMP X NOTE You cannot change the current local setpoint if the setpoint ramp function is enabled Make sure SP PROG is disabled 4 Set th...

Page 148: ...isplay SP and the start setpoint value 3 Start the ramp RUN HOLD You will see Upper Display R and the PV value Lower Display SP and a changing setpoint value NOTE The value in the lower display will be increasing or decreasing toward the final setpoint value The PV value in the upper display and the pen trace will also change 4 Hold the ramp at the current value RUN HOLD This holds the ramp at the...

Page 149: ...017 Step Operation Press Action Result 7 Disable the setpoint ramp function SET UP Until you see Upper Display SET UP Lower Display SP RAMP X FUNC You will see Upper Display ENABLE Lower Display SP RAMP X You will see Upper Display DISABL Lower Display SP RAMP X 8 Return to normal operating mode LOWR DISP Returns to normal operating mode ...

Page 150: ...ollers both enabled remember that any controller related values displayed correspond with the lighted CHN indicator 1 means that the values apply for Controller 1 and 2 means that the values apply for Controller 2 Select two sets The procedure in 77HTable 5 19 tells you how to select two sets of tuning constants Table 5 19 Procedure for selecting two sets of tuning constants Step Operation Press A...

Page 151: ...ch set The procedure in 79HTable 5 21 shows you how to access these constants and change their values Table 5 21 Procedure for setting tuning constant values Step Operation Press Action Result 1 Select Tuning Set Up group SET UP Until you see Upper Display SET UP Lower Display TUNING 2 Select the tuning constants FUNC Successively displays the following constants Upper Display Tuning constant valu...

Page 152: ...switchover This procedure is operational only if 2 PID SETS was configured at CONTROL set up group The procedure in 80HTable 5 22 shows you how to switch from one set to another Table 5 22 Procedure for switching PID sets from the keyboard Step Operation Press Action Result 1 Access the PID set display LOWR DISP Until you see Upper Display The PV value Lower Display PIDSETX X 1 or 2 or Change PIDS...

Page 153: ... during each cycle Accutune works for all control algorithms except ON OFF The recorder must be in Auto mode Accutune works for integrating processes Enable disable Accutune using the Tuning Set Up group TUNE parameter described in Section 4 Detailed instructions for using Accutune follow Starting and Stopping Tuning with Accutune II After TUNE has been enabled in the tuning set up group as descri...

Page 154: ...RT abort will be displayed as the value of Tuning Set Up group parameter AT ERR The tuning parameters will retain the values they had at the start of the Accutune operation Table 5 24 Procedure for using Accutune for duplex control Step Press Action Result Heating Tuning 1 DISP Until you see Setpoint 1 Lower Display SP nnn 2 or Until the value of Setpoint 1 is at the desired value within the Heat ...

Page 155: ...e within the Cooling zone 8 DISP Until you see Lower Display Use SP1 9 or to toggle to Lower Display Use SP2 10 DISP Lower Display TUNExOFF x 1 or 2 11 or to toggle to Lower Display TUNExON x 1 or 2 Tuning will begin and the lower display will flash TUNING The output will cycle between 0 and 50 or low output limit When tuning has been completed the lower display will again show TUNExOFF The Cool t...

Page 156: ...lay but may not control the relay that is a higher priority function such as a control loop or timer may have control of the relay Procedure for displaying the alarm setpoints The procedure for displaying and changing the alarm setpoints is listed in 83HTable 5 25 Table 5 25 Procedure for displaying or changing the alarm setpoints Step Operation Press Action Result 1 Access the Alarm Set Up group ...

Page 157: ... selection To MAN MAN blinks Puts the recorder into manual mode contact open returns the recorder to former mode unless AUTO MAN key is pressed while digital input is active To LSP RSP blinks Puts the recorder into local setpoint 1 switches out of remote When contact opens the recorder returns to former operation unless the FUNC key is pressed while digital input is active To 2SP RSP blinks Puts t...

Page 158: ...he totalizer value Resetting the totalizer Follow the procedure in 85HTable 5 27 to reset the totalizer value Table 5 27 Procedure for resetting the totalizer Step Operation Press Action Result 1 Access the Totalizer Set Up group SET UP Until you see Upper Display SET UP Lower Display TOTAL 1 or TOTAL 2 2 Allow Totalizer Reset FUNC once You will see Upper Display Ex XXX Lower Display a value FUNC ...

Page 159: ...totalizers are configured notice that channels 1 and 2 totalizer values are alternately displayed 2 Display Channel 1 totalizer or Until CHN 1 indicator lights Upper Display 1tPV VALUE Lower Display total value 8 digits maximum 3 Display Channel 2 totalizer or Until CHN 2 indicator lights Upper Display 2tPV VALUE Lower Display total value 8 digits maximum 4 Return to Alternating Display and simult...

Page 160: ...eps that will help to maximize the life of your chart pen Table 5 29 Maximizing pen life Step Action 1 Store the chart paper in a cool clean dry place where the temperature does not exceed 40 C 104 F and the humidity is below 65 RH 2 Do not expose the pen tip and chart paper to abrasive chemicals or dust that cause excessive pen wear 3 If the recorder is used in a dusty atmosphere provide a positi...

Page 161: ...e recorder door 2 Pull the pen lifter up in order to raise the pen from the chart 3 Unclip and remove the ink cartridge from the pen arm 4 Remove the protective cap from the pen tip on the new cartridge and open its clip 5 Slide the new cartridge onto the pen arm and close its clip 6 Push the pen lifter down to lower the pen tips to the chart 7 Close the door and resume normal operation Replacing ...

Page 162: ...stalling replacing chart procedure Follow the procedure in 90HTable 5 1 to install replace the chart CAUTION Store replacement charts in a dust resistant location Otherwise accumulated dust on the chart may cause excessive pen tip abrasion which can shorten expected pen life In addition you may want to air purge the case if the recorder is mounted in an extremely dusty environment ...

Page 163: ... must start with a ramp segment and end on a soak segment Control Loop must have Setpoint Source set to 1LOCAL Control Loop 1 uses SP RAMP1 Control Loop 2 uses SP RAMP2 SP RAMP1 and SP RAMP2 are the prompts under which the setpoint program is configured Recorder must be set to use SP1 setpoint 1 Only contiguous segments can be used by a profile There can be overlap between programs For example Pro...

Page 164: ... This section contains the following information Topic See Page 6 2 Setpoint Program Contents 151 6 3 Drawing a Ramp Soak Profile 154 6 4 Entering the Setpoint Program Data 159 6 5 SP RAMP1 and SP RAMP2 Set Up Group 161 6 6 Setpoint Program Profiles Set Up Group 163 6 7 Setpoint Program Segments Set Up Group 165 6 8 Setpoint Program Event Set Up Group 168 6 9 Run Monitor the Program 172 ...

Page 165: ...than or equal to the value of SOAK DEV There are no guaranteed soaks whenever SOAKDEV 0 In this case soak segments start timing soak duration as soon as the soak setpoint is first reached regardless of where the process variable remains relative to the soak setpoint during the duration of the segment The decimal location corresponds to input 1 decimal selection Profile number The profile number sp...

Page 166: ...er TIME Hours Minutes Range 0 99 hrs 59 min or EU M Degrees Minute Range 0 to 999 EU H Degrees Hour The selection of time or rate is made at prompt RAMP UNIT Set this prompt before entering any Ramp information ATTENTION Entering 0 will imply an immediate step change in setpoint to the next soak Soak segments A soak segment is a combination of soak setpoint value and a soak duration time Soaks are...

Page 167: ...nergize its associated relay unless a higher priority function has been configured for that relay See Table 3 11 If you want the alarm to control the relay do not configure a higher priority function Table 3 11 Digital input remote operation Program can be placed in RUN or HOLD state through a remote dry contact connected to optional digital input terminals The Control Loop parameters REM SW and R...

Page 168: ...ded on the blank graphs and fill in the associated information on the worksheet An example of a Ramp Soak Profile using the first twelve segments for Profile 1 is shown in Figure 6 1 Start setpoint in this example is at 200 F Assume each soak segment is desired to trigger an event Assume you are configuring the program to be used by Control Loop1 SP RAMP1 500 400 200 300 F Ti me Hours0 1 2 3 4 5 6...

Page 169: ...fter power interruption ENABLE SG11RAMP Ramp 11 3hr 30min PROG END SP value after last segment LAST SP SEG12 SP Soak SP 12 200 SPP SEGS Settings for segments SEG12TIME Soak Time 12 0hr 30 min PR1 STRT Profile 1 Start Seg 1 SEG1 EV Event 1 NONE PR1 END Profile 1 End Seg 12 SEG2 EV Event 2 ALARM1 RAMPUNIT Ramp Units TIME SEG3 EV Event 3 NONE SEG1 RAMP Ramp 1 1 hr SEG4 EV Event 4 ALARM1 SEG2 SP Soak ...

Page 170: ...ntrol Product Manual Release M April 2017 Profile graphs Draw your six ramp soak profiles on the graphs below and fill in the associated information in the worksheets that follow in the next sections This will give you a permanent record of your program and will assist you when entering the ramp and soak values Profile 1 20766 Profile 2 20766 ...

Page 171: ...t Ramp Soak Programming and Operation Drawing a Ramp Soak Profile Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 157 April 2017 Profile 3 20766 Profile 4 20766 ...

Page 172: ...t Ramp Soak Programming and Operation Drawing a Ramp Soak Profile 158 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017 Profile 5 20766 Profile 6 20766 ...

Page 173: ...ET UP Until you see Upper Display SET UP Lower Display SP RAMPn n 1 or 2 2 Access SP PROG FUNC Until you see Upper Display DISABL Lower Display SP PROG If you see Upper Display ENABLE Lower Display SP RAMP or Upper Display ENABLE Lower Display SP RATE you must disable them SP PROG and its subordinate prompts are not visible unless SP RAMP and SP RATE are disabled Once they are disabled press FUNC ...

Page 174: ...esult 5 Change the value or selection of a function prompt or This changes the value or selection in the upper display If the display blinks you are trying to select an unacceptable value 6 Enter value or selection into memory FUNC This enters the value or selection and goes to another prompt Repeat steps 4 and 5 for each function you want to change 7 Exit configuration LOWR DISP This exits from t...

Page 175: ...ogramming RECYCLES 0 to 99 RECYCLES Enter the number of times the program selected for execution will be repeated SOAKDEV 99 9 to 99 9 engineering units SOAK DEVIATION Enter the acceptable deviation from setpoint during a soak cycle If the PV differs from the setpoint by more than the value of SOAKDEV soak time is frozen There are no guaranteed soaks if SOAKDEV 0 PROFILE 1 to 6 PROFILE used by Set...

Page 176: ...ISABLE ENABLE RECYCLES Number of Recycles 0 99 SOAK DEV Deviation Value 0 0 99 PROFILE Number of profile to run 1 6 STATE Program State at end DISABL HOLD RECOVERY Program resumes after power interruption ENABLE DISABLE PROG END SP value after last segment LASTSP FSAFE SP RAMP2 Accesses prompts for Control Loop 2 s profile N A N A SP PROG Enables SP Program prompts ENABLE DISABLE ENABLE RECYCLES N...

Page 177: ...t program profiles group definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition PRx STRT RAMP1 RAMP 35 You can configure up to 6 profiles PR1 PR6 Each profile contains a subset of the 36 ramp and soak segments configured later PRx STRT designates the number of the first segment of the profile It must be a ramp segment odd number PRx END SOAK2 SOAK36 This ...

Page 178: ...ment for Program 1 SOAK2 to SOAK36 PR2 STRT Start Segment for Program 2 RAMP1 to RAMP35 PR2 END End Segment for Program 2 SOAK2 to SOAK36 PR3 STRT Start Segment for Program 3 RAMP1 to RAMP35 PR3 END End Segment for Program 3 SOAK2 to SOAK36 PR4 STRT Start Segment for Program 4 RAMP1 to RAMP35 PR4 END End Segment for Program 4 SOAK2 to SOAK36 PR5 STRT Start Segment for Program 5 RAMP1 to RAMP35 PR5...

Page 179: ...rogram segments group definitions Lower Display Prompt Upper Display Range of Setting or Selection Parameter Definition SEGxRAMP x 1 3 5 35 0 99 hrs 59 min Time 0 to 999 Rate A ramp segment is the time it takes to change the setpoint to the next setpoint value in the program Ramps are odd number segments Segment 1 will be the initial ramp time This selection of time or rate is made at prompt RAMPU...

Page 180: ...ts SG16TIME Soak TIme 00 00 to 99 59 SEG4TIME Soak Time 00 00 to 99 59 SG17RAMP Ramp 00 00 to 99 59 or 0 to 999 SEG5RAMP Ramp 00 00 to 99 59 or 0 to 999 SEG18SP Soak SP Within SP limits SEG6 SP Soak SP Within SP limits SG18TIME Soak TIme 00 00 to 99 59 SEG6TIME Soak TIme 00 00 to 99 59 SG19RAMP Ramp 00 00 to 99 59 or 0 to 999 SEG7RAMP Ramp 00 00 to 99 59 or 0 to 999 SEG20SP Soak SP Within SP limit...

Page 181: ...o 999 SG26TIME Soak Time 00 00 to 99 59 SEG32SP Soak SP Within SP limits SG27RAMP Ramp 00 00 to 99 59 or 0 to 999 SG32TIME Soak Time 00 00 to 99 59 SEG28SP Soak SP Within SP limits SG33RAMP Ramp 00 00 to 99 59 or 0 to 999 SG28TIME Soak Time 00 00 to 99 59 SEG34SP Soak SP Within SP limits SG29RAMP Ramp 00 00 to 99 59 or 0 to 999 SG34TIME Soak Time 00 00 to 99 59 SEG30SP Soak SP Within SP limits SG3...

Page 182: ...any alarm parameters other than the alarm type Do not program other functions that have higher priority control of the relay See During alarm conditions an alarm will deenergize its associated relay unless a higher priority function has been configured for that relay See Table 3 11 If you want the alarm to control the relay do not configure a higher priority function 3 Table 3 11 Setpoint Program ...

Page 183: ... Event 3 15 Controller 1 output algorithms Relay Simplex Position Proportional Relay Duplex Current Relay Duplex 16 Alarm 3 Do not configure Controller 1 with these output algorithms Configure Alarm 3 type Event 4 17 Controller 1 output algorithms Position Proportional Relay Duplex Current Relay Duplex 18 Alarm 4 Do not configure Controller 1 with these output algorithms Configure Alarm 4 type Eve...

Page 184: ...atus Same SEG3 EV Event status Same SEG4 EV Event status Same SEG5 EV Event status Same SEG6 EV Event status Same SEG7 EV Event status Same SEG8 EV Event status Same SEG9 EV Event status Same SEG10 EV Event status Same SEG11 EV Event status Same SEG12 EV Event status Same SEG13 EV Event status Same SEG14 EV Event status Same SEG15 EV Event status Same SEG16 EV Event status Same SEG17 EV Event stat...

Page 185: ...out Control Product Manual 171 April 2017 Prompt Description Range Your selection SEG27 EV Event status Same SEG28 EV Event status Same SEG29 EV Event status Same SEG30 EV Event status Same SEG31 EV Event status Same SEG32 EV Event status Same SEG33 EV Event status Same SEG34 EV Event status Same SEG35 EV Event status Same SEG36 EV Event status Same ...

Page 186: ...ts all the functions required to run and monitor the program Table 6 8 Run Monitor functions Function Press Result Run State RUN HOLD Initiates the setpoint program H changes to R in the upper display indicating that the program is running PV value and pen trace tracks the ramp soak profile Hold State RUN HOLD Holds the setpoint program An H appears in the upper display indicating that the program...

Page 187: ...Until you see Upper Display R and the PV value Lower Display RA XX XX Ramp Segment SK XX XX Soak Segment RUN HOLD To hold the SP Program An H appears in the upper display indicating that the program is in the HOLD state or To select new segment RUN HOLD or LOWR DISP To begin running at new segment To retain the old segment Viewing the number of cycles left in the program LOWER DISP Until you see U...

Page 188: ...mp Soak Programming and Operation Run Monitor the Program 174 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017 This page has been intentionally left blank ...

Page 189: ...low applies The thermocouple or RTD input must meet published accuracy rates Note that the factory calibration at reference is 1 2 F plus 10 microvolts for thermocouples or 0 3 ohms for RTDs Specifications 44 45 03 15 You are using a 0 10 Vdc input Recalibration is necessary because the resistor network used for this input has a tolerance of 1 0 You have cause to believe that the recorder is out o...

Page 190: ...estore the Factory Calibration for a given input actuation type by simply configuring the actuation type through the IN1 TYPE or IN2 TYPE prompt to another type and then changing it back to the original type See Table 7 1 for the procedure ATTENTION This procedure applies only for factory installed inputs Any input that was field installed must be field calibrated Procedure Table 7 1 lists the pro...

Page 191: ...to the proper selection You will see Upper Display Original input selection that matches your type of sensor Lower Display INn TYPE To commit press FUNC before pressing LOWR DISP 3 Return to normal operating mode LOWR DISP To return to Normal operating mode The factory calibration will be restored If the problem is not corrected contact the Honeywell Technical Assistance Center 1 800 423 9883 USA ...

Page 192: ...o 1600 00 17 78 to 871 11 0 885 mV 1 019 mV 50 059 mV J TC L 20 00 to 770 00 6 67 to 410 00 0 334 mV 1 019 mV 22 397 mV K TC H 320 00 to 2500 00 195 56 to 1371 11 5 822 mV 0 798 mV 54 845 mV K TC L 20 00 to 1000 00 28 89 to 537 78 1 114 mV 0 798 mV 22 251 mV NiNiMoly 32 00 to 2500 00 0 00 to 1371 11 0 001 mV 1 458 mV 71 330 mV NIC Nicrosil Nisil 0 00 to 2372 00 17 78 to 1300 00 0 461 mV 0 525 mV 4...

Page 193: ...o 50 mV 10 mV 50 mV Volts 0 to 5 V 0 V 5 V 0 to 10 V 0 V 10 V Radiamatic RH 1400 00 to 3400 00 760 00 to 1871 11 0 99 mV 57 12 mV Range values for thermocouples are based on a cold junction temperature of 32 F 0 C These values must be adjusted for the actual cold junction temperature when using the ambient temperature method for calibrating thermocouple inputs Resistor network 30755232 002 must be...

Page 194: ...ction 1 Remove the operating power from the recorder 2 Open the door on the recorder 3 Loosen the slotted cap screw on the right side of the chart plate and open the chart plate 4 Depending on the input 1 or 2 you are going to calibrate remove the wired plug from the input connector J2 on the applicable circuit board See Figure 7 1 for the location of the circuit boards and input connectors 5 Tag ...

Page 195: ...the ice baths to the precision calibrator Two containers of crushed ice Thermocouple Inputs Ambient Temperature A calibrating device with 0 02 accuracy for use as a signal source such as a millivolt source Two insulated copper leads for connecting the calibrator to the recorder Thermocouple Inputs Compensated Calibrator A calibrating device with temperature compensation and 0 02 accuracy for use a...

Page 196: ...fer to the wiring connection drawings in this section for each individual setting Refer to Figure 7 2 for the location of jumper positions W1 MA and W3 on these circuit boards and the status of these jumpers for each type of input sensor Main board Input board W1 MA MA Position MA Position W1 Status of jumper plugs 1 Install W1 MA plug in position W1 f or thermocouple RTD Radiamatic mV 0 5 Vdc 0 1...

Page 197: ...ble 7 5 General set up procedure Step Action 1 Set up and connect the calibrator to the input plug for the applicable input circuit board in your recorder according to the particular input sensor being used Refer to the following figures for corresponding set up diagrams Figure 7 3 Thermocouple inputs using an ice bath Figure 7 4 Thermocouple inputs using a compensated calibrator Figure 7 5 Thermo...

Page 198: ...uple extension wire to the end of each copper lead and insert the junction points into the ice bath 3 Connect the other end of the thermocouple extension wires to the clamp type terminals in the plug for the applicable input connector J2 4 Reinstall the plug into the input connector J2 on the applicable circuit board for Input 1 or Input 2 2 1 22089 Containers of crushed ice _ _ Copper wires Calib...

Page 199: ...couple extension wire to the Precision Compensated Calibrator see Figure 7 4 2 Connect the other end of the thermocouple extension wires to the clamp type terminals in the plug for the applicable input connector J2 3 Reinstall the plug into the input connector J2 on the applicable circuit board for Input 1 or Input 2 2 1 22090 Connector plug J2 f or inputs 1 or 2 _ Thermocouple extension wires _ C...

Page 200: ...Millivolt Source see Figure 7 5 2 Connect the other end of the copper wire to the clamp type terminals in the plug for the applicable input connector J2 3 Reinstall the plug into the input connector J2 on the applicable circuit board for input 1 or input 2 2 1 22091 _ _ Calibration source Connector plug J2 f or inputs 1 or 2 Copper wires Adjust calibration v oltages to compensate f or measured amb...

Page 201: ... RTD inputs Step Action 1 Connect the copper wire to the calibration source see Figure 7 6 2 Connect the other end of the copper wire to the clamp type terminals in the plug for the applicable input connector J2 3 Reinstall the plug into the input connector J2 on the applicable circuit board for input 1 or input 2 2 1 22092 _ Copper wires Decade box Plug J2 MA W1 Be sure W1 MA jumper is in positio...

Page 202: ...cept 0 10 Volts Step Action 1 Connect the copper wire to the calibration source see Figure 7 7 2 Connect the other end of the copper wire to the clamp type terminals in the plug for the applicable input connector J2 3 Reinstall the plug into the input connector J2 on the applicable circuit board for input 1 or input 2 2 1 22093 _ Copper wires _ Calibration source Plug J2 MA W1 Be sure W1 MA jumper...

Page 203: ...o the calibration source see Figure 7 8 2 Connect the other end of the copper wire to the clamp type terminals in the plug for the applicable input connector J2 3 Reinstall the plug into the input connector J2 on the applicable circuit board for input 1 or input 2 2 1 22094 _ Copper wires _ Calibration source Plug J2 Resistor assembly part no 30755232 002 is furnished with the recorder MA W1 Be su...

Page 204: ...wire to the calibration source see Figure 7 9 2 Connect the other end of the copper wire to the clamp type terminals in the plug for the applicable input connector J2 3 Reinstall the plug into the input connector J2 on the applicable circuit board for input 1 or input 2 2 1 22305 _ _ Copper wires Calibration source Plug J2 MA W1 Be sure W1 MA jumper is in position MA this connects 250 resistor int...

Page 205: ...put ATTENTION For linear inputs avoid step changes in input signal Vary calibration source signal smoothly from initial value to final 100 value Calibration procedure sequence The calibration procedure sequence for all inputs is listed in Table 7 13 Table 7 13 Calibration procedure sequence Step Operation Press Action Result 1 Enter Calibration Mode SET UP Until you see Upper Display CALIB Lower D...

Page 206: ...r INn ZERO 3 Calibrate 100 FUNC You will see Upper Display APPLY Lower Display INn SPAN n 1 or 2 Adjust your calibration device to an output signal equal to the 100 range value for your particular input sensor see Table 7 2 for voltage or resistance equivalents wait 30 seconds and If Then you are calibrating a thermocouple input Go to step 4 you are calibrating other than a thermocouple input Go t...

Page 207: ...cy requirements FUNC The calculations for zero and span are now stored and you will see Upper Display The cold junction temperature at the rear terminals Lower Display C J TEMP The value in the upper display is in the tenths of a degree It is the current reading of the temperature as measured at the thermocouple terminals that is at J2 and recognized by the recorder When using the Ice Bath method ...

Page 208: ...ut Position Proportional Output Auxiliary Output ATTENTION Calibration for Control Outputs 1 and 2 is identical except for the particular printed circuit board involved What s in this section This section contains the following topics Topic See Page 8 1 Overview 194 8 2 Current Proportional Output Aux Out 2 and 3 Calibration Introduction Equipment needed Calibrator connections Calibration Procedur...

Page 209: ...eter with whatever accuracy is required capable of measuring 0 to 20 milliamps Calibrator connections Refer to Figure 8 1 and wire the recorder according to the procedure given in Table 8 1 Table 8 1 Set up wiring procedure current proportional output Aux Out 2 and 3 Step Action 1 With the power off door open and the chart plate swung out tag and disconnect field wiring from the plug in connector ...

Page 210: ...ux Out 2 and 3 calibration procedure Step Operation Press Action Result 1 Enter Calibration Mode SET UP Until you see Upper Display CALIB Lower Display CURRENT 2 Calibrate 0 FUNC You will see Upper Display a value approximately 380 Lower Display ZERO VAL or Until the desired 0 output is read on the milliammeter Use the values shown below depending on the action of your recorder 4 mA For 4 to 20 mA...

Page 211: ...s in which to calibrate Position Proportional control AUTO mode or MANUAL mode Rules for auto mode vs manual mode The auto mode selection must be done at least once before the manual mode will operate properly Failure to use the auto mode procedure will prevent the recorder from going into automatic control mode Displayed values During the auto mode calibration procedure the values being displayed...

Page 212: ...an calibrate the control output manually or let the recorder calibrate the control output automatically In the Automatic Calibration Mode DO AUTO the control relays automatically move the motor in the proper direction If desired however the motor may be manually positioned to 0 and 100 positions Disconnect the relay wires DO MAN In the Manual Calibration Mode DO MAN the motor does not move Instead...

Page 213: ...calibration value in counts approximately 100 Lower Display ZERO VAL or Until the desired zero value is reached in the upper display Upper Display desired zero value Lower Display ZERO VAL 7 Set 100 value FUNC The recorder stores the 0 value and you will see Upper Display existing span calibration value in counts approximately 1500 Lower Display SPAN VAL or Until the desired span value is reached ...

Page 214: ...ith whatever accuracy is required capable of measuring 0 to 20 milliamps Calibrator connections Refer to Figure 8 2 and wire the recorder according to the procedure given in Table 8 4 Table 8 4 Set up wiring procedure for auxiliary output Step Action 1 With the power off door open and the chart plate swung out tag and disconnect field wiring from the plug in connector J2 on the auxiliary output PC...

Page 215: ...ntil you see Upper Display CALIB Lower Display AUX OUT 2 Calibrate 0 FUNC You will see Upper Display a value approximately 750 Lower Display ZERO VAL or Until the desired 0 4 mA output is read on the milliammeter 3 Calibrate 100 FUNC Stores the 0 value and you will see Upper Display a value approximately 3650 Lower Display SPAN VAL or Until the desired 100 20 mA output is read on the milliammeter ...

Page 216: ...are assembly level rather than to an individual PCB hardware assembly component While troubleshooting is straightforward we recommend that only trained service technicians repair the recorder What s in this section The following topics are covered in this section Topic See Page 9 1 Overview 202 9 2 Troubleshooting Aids 204 9 3 Self Diagnostics 206 9 4 Visual Failure Symptoms 212 9 5 Troubleshootin...

Page 217: ...r messages recurring If the diagnostic error messages can be cleared it indicates a soft failure and is probably noise related If system noise is suspected completely isolate the recorder from all field wiring Use calibration sources to simulate PV and check all recorder and control functions that is Pen functions Chart Trace Gain Rate Reset Output Alarms etc Application related problems Review th...

Page 218: ...ymptoms Other failures may occur that deal with the power pen functions chart rotation output or alarms Refer to the visual failure symptom in Table 9 5 to determine what is wrong and the troubleshooting procedures to use to correct the problem Check Installation If a set of symptoms still persists refer to Section 2 Installation and ensure proper installation and proper use of the recorder in the...

Page 219: ...r Display Software Version Number Lower Display VERSION Please give this number to the Customer Support person It will indicate which version of DR4500A you have and help them determine a solution to your problem Troubleshooting The troubleshooting procedures are divided into two parts Self Diagnostics Error Message Prompts and Visual Failure Symptoms If a Failed indication is given for one of the...

Page 220: ...S or FAIL CAL TEST working calibration PASS or FAIL BATTERY PASS or FAIL Battery test failure does not cause a failsafe Failsafe If control is configured and any test except BATTERY fails FAIL appears momentarily in the upper display then a display test is run after which the controller goes into manual mode and you will see Upper Display PV value Lower Display FAILSAFE blinking Refer to Device St...

Page 221: ...n for the failure and how to correct the problem Table 9 3 Procedure for displaying the device status Step Operation Press Action Result 1 Select STATUS Set Up Group SET UP Until you see Upper Display READ Lower Display STATUS 2 Read the status tests results FUNC Until you see Upper Display NO or YES YES indicates a failure Lower Display FAILSAFE Successive presses of the FUNC key will display the...

Page 222: ...der goes into a failsafe mode of operation This will happen if control is enabled and a power up test fails a specific background test fails Failsafe will be displayed in rotation with other failure messages except BATTERY only if control is enabled 23 Run through the Device Status check page 207 to determine the reason for the failsafe indication 24 Identify the other failure message in the displ...

Page 223: ...tatus page 207 to see if FACT CRC PASS If PASS return to original input type If FAIL field calibrate Refer to Section 7 Input Calibration CAL1 ERR Background Working CAL TEST failure Control 1 Input 1 Input 2 34 Change to a different input type See Section 3 Configuration 35 Check Device Status page 207 to see if FACT CRC PASS If PASS return to original input type If FAIL field calibrate Control O...

Page 224: ...he range and actuation are configured correctly 43 Check the input source 44 Recalibrate Refer to Section 7 Input Calibration 45 Replace the input card 46 Call Customer Support 1 800 423 9883 USA and Canada BATTERY Power up or Status Battery test failure 47 Replace battery 48 Call Customer Support 1 800 423 9883 USA and Canada BATT LOW Background PV LIMIT Background Process Variable is out of rang...

Page 225: ...ple input d If it does not read room temperature see Section 3 Configuration and change the IN1TYP prompt in the INPUT 1 group to another type of thermocouple e After the change press FUNC key then the LOWR DISP key The controller should read the correct room temperature If it does not the unit has an input failure f Repeat step b This time switch the IN1TYP back to the originally selected thermoc...

Page 226: ...re symptoms Symptom Troubleshooting Procedure Recorder will not operate 1 Recorder operation is normal but pen trace is incorrect 2 Chart rotates at wrong speed or will not rotate pen indication correct 3 Pen remains at high end of range when input signal is low 4 Pen does not move when input signal changes 5 A key does not respond and or a display does not light 6 Displayed output does not agree ...

Page 227: ...e 1 Troubleshooting recorder failure symptoms Step What to do How to do it or where to find the data 1 Check the fuse on the main printed circuit board Replace if defective 2 Check the supply voltage Measure the line voltage across J10 on the Main printed circuit board 3 Check the connections to J10 on the main printed circuit board Refer to subsection 2 6 Input Wiring Procedures Figure 2 12 AC Li...

Page 228: ... Replace the servo plate assembly Refer to the instructions included with the replacement part 4 Call Technical Assistance Center 1 800 423 9883 USA and Canada Table 9 8 Procedure 3 Troubleshooting chart rotation failure symptoms WARNING Do not lubricate the plastic gears on the chart and pen motors Step What to do How to do it or where to find the data 1 Check the chart installation Be sure the d...

Page 229: ...hat to do How to do it or where to find the data 1 Check the sensor and lead wires for continuity Check the connections Replace the sensor lead wires as needed Verify and tighten the input connections 2 Check the pen arm for secure mechanical attachment to the servo shaft Verify that the flat head screw that attaches the pen arm to the plastic servo gear on the servo shaft is tight 3 Check the ser...

Page 230: ...re OUT ALG selection POSITN 2 Check the field wiring Refer to Section 2 Installation 3 Check the output Put the recorder into manual mode and adjust the output manually to drive the motor from 0 to 100 4 Check whether the motor drives in both directions If it does go to step 5 If the motor drives in one direction only check the slidewire If the motor does not drive in either direction check the mo...

Page 231: ...Table 9 15 Procedure 10 Troubleshooting current time or time current failure symptoms Step What to do How to do it or where to find the data 1 Be sure the recorder is configured for current time time current output Refer to Section 3 Configuration Make sure OUT ALG selection TI CUR or CUR TI 2 Be sure all the recorder and control related data is correct Refer to Section 3 Configuration Check the t...

Page 232: ...ng external alarm function failure symptoms Step What to do How to do it or where to find the data 1 Be sure all the alarm configuration data is correct Refer to Section 3 Configuration 2 Check the applicable alarm relay jumper position Refer to Section 3 Configuration 3 Check the field wiring Refer to Section 2 Installation 4 Check that the applicable alarm relay actuates properly depending on AL...

Page 233: ... purple and red ink cartridges from pen 1 and 2 arms to provide a better view of tips of arms 4 Push the No 1 pen sector gear down so that its uppermost teeth mesh with teeth on the motor shaft gear 5 Push the No 2 pen sector gear up until it is at the top of the slot in the servo plate 6 For the 2 Pen Recorder Remove the screw and lockwasher holding the No 1 pen arm to the servo shaft Slightly lo...

Page 234: ...gnment If the group prompt LOCKOUT has been configured for CALIB or MAX selection you will not be able to access PEN 1 or PEN 2 group prompt for electrical alignment See Section 3 Configuration to set LOCKOUT to NONE ATTENTION PEN 1 and PEN 2 must be aligned separately However the keystroke sequence is the same for both pens but the prompts change from PEN 1 to PEN 2 Be sure that the number of the...

Page 235: ... away and stops or To move the pen to the zero position on the chart inner position of chart ATTENTION You can position the pen over 100 steps Those steps are relative units only Step 0 0 is the innermost position on the chart and step 1200 is the highest circumference position 4 FUNC You will see Upper Display ALIGN Lower Display PEN 100 The value adjusted in Step 3 is entered into memory or To r...

Page 236: ... listed in tables with associated part number Also included for your reference are an Internal Cabling drawing Figure 10 5 and an Internal Wiring Diagram Figure 10 6 for options only When ordering parts be sure to specify your recorder s serial and model numbers on nameplate as well as the part identification What s in this section This section contains the following topics Topic See Page 10 1 Ove...

Page 237: ...y Blue with glass window and latch Blue with acrylic window and latch Gray with glass window and latch Gray with acrylic window and latch Black with glass window and latch Black with acrylic window and latch NEMA4X Door with Acrylic window NEMA4X Door with Glass window Stainless Steel Door with Glass window Stainless Steel Door with Acrylic window 1 1 1 K 30755980 001 Hinge Pin Note 1 2 1 2 K 3075...

Page 238: ...rt Recorder With or Without Control Product Manual Release L February 2017 Chart plate Figure 10 2 is an exploded view of the Chart Plate Assembly Table 10 2 is a list of the associated part numbers 12 11 7 8 9 1 3 22097 4 2 5 6 10 13 Figure 10 2 Chart plate assembly ...

Page 239: ...1 Chart Hub Kit 1 3 2 5 30735489 007 No 1 puple pen cartridge six pack 2 5 1 6 30735489 002 No 2 red pen cartridge six pack 2 5 1 7 30756113 501 Chart motor includes Chart Hub Kit 1 3 1 8 30757571 501 Display PCB includes key no 9 1 5 1 9 See above Ribbon cable display included with key no 8 1 3 1 10 K 30755980 002 Spring tension 1 11 30756114 501 Servo motor assembly 1 3 1 12 30754975 501 3075497...

Page 240: ...thout Control Product Manual Release L February 2017 Basic recorder components without options Figure 10 3 is an exploded view of the basic recorder components Table 10 3 is a list of the associated part numbers 1 4 5 4 3 2 7 4 6 21454 Figure 10 3 Basic recorder components without options ...

Page 241: ...1 PARTS NOT SHOWN See Note 2 Card guides for Input PCBs 2 51197612 502 Ferrite Filter Package of 2 CE Mark 1 51197755 001 Capacitor Kit 01mfd 12 per kit CE Mark 30755232 502 0 10 Vdc Input Divider input PCBs 30756461 002 250 ohm Resistor Assembly K 30755065 501 K 30755065 502 K 30755065 503 Mounting Kit standard Mounting Kit Heavy Duty Mounting Kit NEMA4X 1 K 30755134 002 Gray Universal Filler Pla...

Page 242: ...ct Manual Release L February 2017 Additional recorder components associated with options Figure 10 4 is an exploded view of the recorder components associated with options Table 10 4 is a list of the associated part numbers 5 4 3 2 6 7 1 8 22098 1 9 10 Figure 10 4 Recorder components associated with options ...

Page 243: ...General Instruments 1828 or equivalent 1 6 30732192 502 Spacer 1 4 7 K 30756141 003 Input PCBs optional second input 5 1 2 8 K 30755980 004 Battery Duracell DL2450 or equivalent 1 3 1 9 See Note 4 51404561 501 51404561 502 51404561 503 51404561 504 51404561 505 Aux Output only Main board with Daughterboard Rev B and w o Daughterboard RS485 Comms only RS485 Comms 4 20 mA Aux Output Main board with ...

Page 244: ...r 30755980 TAB Table 10 5 Miscellaneous hardware kit Part Description Quantity Tab 001 Tab 002 Tab 003 Tab 004 Tab 005 Tab 006 Pen lifter retainer 1 Screw 10 32 3 4 lg 5 O ring 5 Spring tension 2 Hinge pin 2 Retaining ring 2 Pen arm 1 classic 1 Pen arm 2 classic 1 Latch without lock 1 Latch pin 1 Latch gasket 1 Card guide 2 4 position connector 2 3 position connector 2 3 position connector CE Mark...

Page 245: ...h or Without Control Product Manual 231 April 2017 Part Description Quantity Tab 001 Tab 002 Tab 003 Tab 004 Tab 005 Tab 006 Batteries 3 0 V Lithium Button Cell 5 Key for latch or lock 1 Key for Heavy Duty Door Keyed latch 1 Noise Suppression Kit 120VAC 51404594 501 Noise Suppression Kit 220VAC 51404594 502 ...

Page 246: ... digital inpu tsJ2 J1 1 34 c ond ribbon cable 30755119 001 J8 Chart Plate Display board 30755064 001 20 conductor ribbon cable 4 conductor cable 4 conductor cable 4 conductor cable 2 wires blac k Chassis ground Pen 2 Motor Chart motor J5 J6 Pen 2 driv e Chart driv e 1 1 1 Main transf ormer 9 position key board cable J2 J3 2 wire purple pair 2 wire orange pair 2 wire blac k pair J12 2 wire pair 1 F...

Page 247: ...or card J2 J1 1 34 cond ribbon cable Main transf ormer 2 wire gray pair J12 Control Output 2 Control Output 1 Auxiliary Output or Communication 4 cond cable Ground Test 1 T1 See Table 1 f or connections Conn Designation on Destinaton Bd J4 J4 J4 J2 GRN WHT BLK RED 2 2 2 4 No of Cond Destination Board BRN ORG PURPLE Female Conn GRN WHT BLK RED Processor Card Control Output 1 Control Output 2 Auxili...

Page 248: ...Parts List Internal Wiring Diagram Options Only 234 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release L February 2017 ...

Page 249: ...Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 235 April 2017 A Foreign Language Safety Instructions ...

Page 250: ...e Eerstat kun komponenter som udtrykkeligt er specificeret som udskiftelige i manualen Alle ledningsforbindelser skal følge stærkstrømsberkendtgørelsen DK og udføres af autoriseret erfarent personel Den beskyttende jordterminal skal forbindes først af alle forbindelser og fjernes som den sidste Det anbefales jvf stærkstrømsberkendtgørelsen at der installeres en afbryder til frosyningsspændingen næ...

Page 251: ...or de fabrikant als uitwisselbaar zijn aangemerkt Alle bedrading moet in overeenstemming zijn met de lokale elektriciteiseisen en moet aangelegd worden door geauthoriseerd ervaren personeel De aardingsdraad moet worden aangesloten vóórdat alle andere bedrading wordt aangesloten en als laatste worden verbroken Het verdient aanbeveling een netschakelaar aan te brengen vlakbij het instrument APPARATU...

Page 252: ...staja ei ole määritellyt käyttäjän vaihdettavaksi Asennus ja johdotus on tehtävä paikallisten varmuusmääräysten mukaisesti valtuutetun sähköasentajan toimesta Ensimmäiseksi on kytkettävä suojamaa liitin ja viimeiseksi irroittettava Laitteen läheisyyteen suositellaan asennettavaksi verkkokytkin LAITTEEN VAATIMUKSET Syöttöjännite 102 132 Vac 204 264 Vac Taajuus 49 51 Hz 59 61 Hz Teho 9 watts KÄYTTÖO...

Page 253: ...ifié comme tel par le constructeur Tous les câblages doivent être conformes aux normes locales et doivent être réalisés par un personnel autorisé et expérimenté La borne de masse doit être raccordée avant tout autre câblage et débranchée en dernier Il est obligatoire de connecter cet appareil sur une ligne possédant un moyen de coupure près de l appareil CARACTERISTIQUES DE L EQUIPEMENT Tension d ...

Page 254: ...usdrücklich vom Lieferanten als ersetzbar angegeben ist Die gesamte Verkabelung muß den örtlichen Normen entsprechen und von zugelassenem erfahrenem Personal durchgeführt werden Die Erde muß vor allen anderen Kabeln angeschlossen und zuletzt abgeklemmt werden In der Nähe der Ausrüstung muß ein Schalter in der Hauptstromversorgung vorhanden sein AUSRÜSTUNGSDATEN Netzspannung 102 bis 132 Vac oder 20...

Page 255: ...Foreign Language Safety Instructions GR2I 6057 Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 241 April 2017 GR2I 6057 ...

Page 256: ...te non specificato esplicitamente come ricambio dal vostro fornitore Tutti i cablaggi devono essere in accordo con i regolamenti locali e devono essere eseguiti da personale esperto ed autorizzato Il terminale di massa deve essere collegato prima di ogni altro filo e scollegato per ultimo E necessario che sia presente un interruttore nell alimentazione principale accanto all apparecchio ALIMENTAZI...

Page 257: ... eller deler skal skiftes ut dersom de ikke er uttrykkelig spesifisert som utskiftbare av din forhandler Det er påkrevet med en hovedstrømsbryter i nærheten av utstyret All kabling må utføres i henhold til gjeldende forskrifter og installeres av autoriser og erfaren installatør Jord må tilknyttes før all annen kabling og frakobles sist UTSTYRSPESIFIKASJONER Strømtilførsel 102 til 132 Vac 204 til 2...

Page 258: ...ificado como substituível pelo nosso revendedor Toda a cablagem deve estar de acordo com os códigos eléctricos locais e deve ser realizada por pessoal experiente devidamente autorizado O terminal de terra deve ser ligado antes de ser feita qualquer outra cabelagem e desligado em último lugar Recomenda se um comutador na fonte de alimentação principal próximo do equipamento ESPECIFICAÇÕES DO EQUIPA...

Page 259: ...mponente o parte no explicitamente especificado por el suministrador Todo el cableado debe realizarse de acuerdo con las normas eléctricas locales y debe ser realizado por personal experimentado El terminal de tierra debe ser conectado antes que cualquier otro cable y desconectado el último Se recomienda la instalación de un interruptor de la alimentación principal cerca del equipo DATOS ELECTRICO...

Page 260: ...inte är specificerad som ersättningsbar av tillverkaren All ledningsdragning måste utföras i enlighet med lokala bestämmelser och skall utföras av behörig personal med erfarenhet av sådant arbete Skyddsjordsanslutningen skall anslutas före alla andra anslutningar och losskopplas sist En strömbrytare för näströmmen rekommenderas STRÖMFÖRSÖRJNING Spänning 102 a 132 Vac 204 a 264 Vac Frekvens 49 51 H...

Page 261: ...5 C Calibration procedure 191 Calibration set up 183 0 10 Volt inputs 189 4 20 mA inputs 190 Millivolts and Volts inputs except 0 10 Volts 188 RTD inputs 187 Thermocouple inputs using a compensated calibrator method 185 Thermocouple inputs using an ice bath 184 Thermocouple inputs using the ambient temperature method 186 CE Conformity Europe 1 CE Conformity special conditions 7 CE conformity speci...

Page 262: ...6 Event pen function 146 Event pen operation 146 F Factory calibration 176 Failsafe 206 Failsafe output value 68 Failure symptoms 204 Ferrite filter locations CE Mark 29 Field wiring 180 Filter 63 85 G Gain 101 Gain 2 102 Gain units 68 Grid line contrast 120 H Hardware kit contents 230 Heavy Duty door mounting 22 High output limit 67 94 High range value 63 84 High setpoint limit 67 Hours per revol...

Page 263: ...sts 206 Prompt hierarchy 56 Proportional band 101 Proportional band 2 102 Proportional band units 95 R Radiamatic millivolts and volts inputs except 0 10 Volts 188 Ramp soak program 104 Rate 2 102 Rate action 101 Rate of integration 66 90 Ratio 92 Ratio for remote setpoint 67 Recorder components associated with options 228 RECYCL parameter 161 Rejection frequency 73 76 112 Relative humidity 76 112...

Page 264: ...rompt definitions 100 Tuning messages 127 Tuning parameter sets 67 91 Two local setpoints 92 Two sets of tuning constants 136 V Visual failure symptoms 204 212 Voltage equivalent 178 W Wire bundling 28 Wiring 0 10 Vdc inputs 37 0 5 Vdc inputs 33 4 20 mA auxiliary output 52 4 20 mA control output 39 4 20 mA inputs See AC line power See Electrical noise precautions 27 mV inputs 33 Position proportio...

Page 265: ...481 Toll Free 1300 36 39 36 Toll Free Fax 1300 36 04 70 China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 EMEA Honeywell Process Solutions Phone 800 12026455 or 44 0 1202645583 Email Sales FP Sales Apps Honeywell com or TAC hfs tac su...

Page 266: ...ccount Manager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston USA TX 77042 Honeywell Control Systems Ltd Honeywell House Skimped Hill Lane Bracknell England RG12 1EB 44 45 25 35 Rev M April 2017 2017 Honeywell International Inc Shanghai City Centre 100 Jungi Road Shanghai China 20061 www honeywellprocess com ...

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