Honeywell DIAL-SET DS05C Product Data Download Page 4

DS05C,D,G

62-3041—4

4

INSTALLATION

When Installing this Product...

1.

Read these instructions carefully. Failure to follow them 

could damage the product or cause a hazardous 

condition

2.

Check the ratings given in these instructions and on the 

product to make sure the product is suitable for your 

application.

3.

Installer must be a trained, experienced service 

technician.

4.

After installation is complete, check out the product 

operation as provided in the instructions.

Procedure

1.

Flush the system clear of sediment or debris.

2.

Close the supply valve and downstream isolating valve 

(if one is installed).

3.

Install the DS05 with the arrow on the body pointing in 

the direction of water flow. (The DS05 can be mounted in 

any position.)

The DS05 can be installed directly onto the pipe by using the 

female NPT threads on each end. If space limitations restrict 

turning the DS05, install single-unions or double-unions.

NOTE: Heat from soldering can damage internal parts of the 

DS05. Always solder the tailpieces separately from 

the DS05.

4.

Open the supply valve slowly and check for leakage and 

proper operation of the DS05.

Changing the Downstream Pressure

(See Fig. 2)

Remove the dust cap from the DS05. The DS05 is factory set 

to 60 psi.

To adjust the outlet pressure to a desired setting:

1.

Loosen the locking screw by turning one turn counter-

clockwise 

(do not remove this screw).

2.

Turn the adjusting knob counter-clockwise 

to reduce pressure or clockwise 

to increase

pressure.

3.

Lock the setting by turning the locking screw

clockwise

.

4.

Replace the dust cap over the dial.

MAINTENANCE

Replacing the Cartridge (See Fig. 3)

The working parts of the DS05 including diaphragm, valve 

seat, strainer and disk are all contained in a replaceable 

cartridge. To replace the cartridge:

1.

Shut off the supply valve and open a downstream faucet 

to relieve the system pressure.

2.

Loosen the setpoint screw by turning it counter-

clockwise 

(Do not remove this screw).

Fig. 2. Changing outlet pressure.

CAUTION

To prevent injury and/or equipment damage, 

loosen locking screw and turn adjusting knob 

counter-clockwise 

to remove spring tension.

3.

Turn adjusting knob counter-clockwise 

to remove 

spring tension.

4.

Remove the bonnet and washer using an MT06A

Service Tool.

5.

Remove the cartridge using two screwdrivers as levers. 

Attach new O-rings and screen onto the new cartridge.

6.

Make sure O-rings are properly installed above and 

below the screen.

7.

Insert the new cartridges. Do not scratch the sides.

8.

Place the washer on top of the cartridge.

NOTE: The inner lip must be pointing up to avoid damaging 

the diaphragm.

9.

Replace the spring and bonnet.

10.

Readjust the outlet pressure to the desired setting by 

using the procedure described in Changing the 

Downstream Pressure section.

60

60

LOOSEN LOCKING 

SCREW ONE TURN

ADJUST SETPOINT AT THE DESIRED VALUE BY ACTUATING SELECTOR.

INLET PRESSURE (MAXIMUM): 400 PSI

REDUCED PRESSURE RANGE: 

15 TO 75 PSI 1/2 IN. –1 IN. SIZE

15 TO 130 PSI 1 1/4 IN. SIZE

NOTE: DO NOT DISMANTLE KNOB

SET-POINT READOUT HAS BEEN CALIBRATED

IN THE FACTORY AND SET AT 60 PSI.  

DISMANTLING THE SELECTOR KNOB WILL

CANCEL THIS CALIBRATION.  RECALIBRATE

USING A PRESSURE GAUGE.  SEE RECALIBRATION.

M7315C

Summary of Contents for DIAL-SET DS05C

Page 1: ...d thermal bypass Balanced seat construction provides superior pressure regulation Inlet and outlet are internally threaded female NPT and externally threaded for use with union assemblies Stand In Pipe available for temporary installation during construction or system flushing SPECIFICATIONS Model DS05 Dial Set Pressure Regulating Valves Construction Materials Body Bronze Internal Parts Stainless ...

Page 2: ...inlet to outlet Reduced Ratio 10 1 maximum Temperature Maximum Air 158 F 70 C Water 180 F 82 C Ambient Temperature Range 33 F to 140 F 1 C to 60 C Pipe Sizes Available 1 2 in 3 4 in 1 in and 1 1 4 in available Connections Can be configured as female thread by thread single union or double union NPT threaded or sweat Strainer Screen Size 0 032 in 0 8 mm Gauge Tap 1 1 4 in model only Approvals ASSE ...

Page 3: ...Capacity US gpm Velocity ft sec a a Velocity in feet per second is based on schedule 40 pipe size Recommended pressure falloff for general use is approximately 104 kPa 15 psi Recommended velocities for the flow of water residential and general use 5 to 10 ft sec industrial use 7 to 15 ft sec boiler feed 7 to 15 ft sec Flow Capacity US gpm Velocity ft sec a Flow Capacity US gpm Velocity ft sec a Fl...

Page 4: ... by turning the locking screw clockwise 4 Replace the dust cap over the dial MAINTENANCE Replacing the Cartridge See Fig 3 The working parts of the DS05 including diaphragm valve seat strainer and disk are all contained in a replaceable cartridge To replace the cartridge 1 Shut off the supply valve and open a downstream faucet to relieve the system pressure 2 Loosen the setpoint screw by turning i...

Page 5: ...er on top of the cartridge NOTE The inner lip must be pointing up to avoid damaging the diaphragm 10 Replace the spring and bonnet 11 Readjust the outlet pressure to the desired setting by using the procedure described in Changing the Outlet Pressure section Recalibration If the dial knob assembly has been dismantled recalibration is necessary Recalibrate as follows 1 Install a good quality pressu...

Page 6: ...in Figure 3 Freezes up Replace bonnet or cartridge if damaged To avoid further freeze up Temporarily slightly open a downstream faucet if the DS05 will be exposed to temperatures below 32 F 0 C The slight water flow will eliminate freeze up Move the DS05 to a location with an ambient temperature above 32 F 0 C if it is currently exposed to prolonged temperature below 32 F 0 C Pressure gauge measur...

Page 7: ...pring force and require a higher downstream pressure to close the valve Similarly reducing the spring force lowers the outlet set pressure A factory calibrated dial is built into the adjustment mechanism to allow outlet pressure no flow to be set without a gauge A locking screw maintains the setting A black plastic cover is provided to conceal the setting and protect the Dial Set from moisture and...

Page 8: ...ns Gaskets and Nuts K06U1192 1 DN25 Female NPT 1 in PRV Jumper Kit 2 Threaded Unions Gaskets and Nuts K06U1200 1 1 4 DN32 Sweat 1 1 4 in Jumper Kit 2 Sweat Unions Gaskets and Stand in Pipe K06U1218 1 1 4 DN32 Female NPT 1 1 4 in Jumper Kit 2 Threaded Unions Gaskets and Stand in Pipe PRV202 039 3 4 DN20 Male NPT 3 4 in Stand in Pipe PRV202 040 1 DN25 Male NPT 1 in PRV Stand in Pipe PRV203 034 1 1 4...

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