Honeywell CHL30XC Service Manual Download Page 4

 

 

 

 

 

CONFIDENTIAL 

 

 

 

 

 

Website: 

http://www.honeywellaircoolers.com

 

 

1.4  Features 

 

 

Three functions in one: air cooler, humidifier, & fan. (For CL30XC) 

 

Five functions in one: air cooler, heater, humidifier, dehumidifier & fan. (For CHL30XC) 

 

Optional features: Ionizer. 

 

Very powerful airflow: up to 900 m

3

/hr or 525 CFM 

 

Cooling area: up to 28 m

2

 or 300 ft

2

 

 

Air throw distance: 10 m or 32ft. 

 

Honeycomb cooling media for optimum performance. 

 

Carbon filter for air cleaning. 

 

Adjustable humidification level to your comfort. 

 

Top loading ice compartment. 

 

Up to 8 hour timer. 

 

Oscillating louvers. 

 

Mounted with castors for easy mobility. 

 

Full function remote control. 

 

4 speeds: high, medium, low and sleep. 

 

Low water alarm. 

 

30 liter water tank capacity. 

 

Detachable water tank. 

 
 

1.5  Warning & Safety Rules 
 

WARNING - This appliance is intended for use in  a domestic or  small office environment 
only.    Any  other  use  is  not  recommended  by  the  manufacturer  and  may  cause  fire, 
electrical shocks or other injury to person or property. 

 
When using electrical appliances, basic safety precautions should always be followed: 

 

Your cooler should run on 220-240 Volt AC, 50 Hz current only. 

 

Check the household volt

age to ensure it matches the appliance‟s rate specification. 

 

Before operating the product remove it from its packaging and check it is in good condition. 

 

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or 
similarly qualified persons in order to avoid a hazard. 

 

DO NOT operate any product with a damaged cord or plug. 

 

DO NOT use an extension cord with this appliance. 

 

DO  NOT  run  power  cord  under  carpeting,  or  cover  with  rugs  or  runners.    Arrange  the  cord 
away from areas where it may be tripped over. 

 

Unplug the appliance during filling and cleaning. 

 

Always unplug the appliance from the power source before servicing or removing the unit. 

 

Disconnect the power supply before servicing or cleaning operation. 

 

Remove the power cord from the electrical receptacle by grasping  and pulling  on the power 
cord plug-end only, never from the cord. 

 

DO  NOT  use  the  product  in  areas  where  gasoline,  paint  or  other  flammable  goods  and 
objects are stored. 

 

When using the „‟COOL‟‟ setting, please check the water indicator level to ensure it is above 
minimum  water  level.    Operation  of  this  unit  on  the  „‟COOL‟‟  setting  on  or  below  minimum 
water level could result in damage to the water pump. 

 

DO NOT attempt repair or adjustment to any electrical or mechanical functions of the cooler. 

 

Verify  that  the  voltage  power  source  matches  the  appliance  electrical  specifications.  
Improper voltage will burn out the blower/fan, oscillating and/or pump motor windings and will 
void the warranty. 

 

DO NOT cover the air inlet or outlet on the appliance as this may cause motor damage. 

Summary of Contents for CHL30XC

Page 1: ...EVAPORATIVE AIR COOLER SERVICE MANUAL CAUTION Before servicing the unit read the Safety Precautions in this manual Only for authorized service MODEL NO CL30XC CHL30XC INDOOR USE ONLY ...

Page 2: ...ng Media 2 2 How To Change Water Pump 2 2 1 Water Tank 2 2 2 Water Pump Wiring Connection 2 3 How To Change Main PCB Board 2 3 1 Top Panel 2 3 2 Main PCB Board Wiring Connection 2 3 3 Wiring Color Connection 2 4 How To Change Main Motor 2 4 1 Blower Housing 2 4 2 Main Motor Wiring Connection 3 Troubleshooting Guide 3 1 Outside Dimensions 3 2 Cooling System 3 3 Troubleshooting Guide 4 Schematic Dia...

Page 3: ...lead and each exposed metallic part on the equipment at all MODES except POWER OFF 4 The value should be over 1 MΩ 1 3 Specifications MODELS ITEMS CL30XC CHL30XC Power Supply 1Ø 220 240V 50Hz Input W 252W 2250W Running Current A 1 15A 10 23A Fan Type Blower Fan Speeds 4 3 Fan Motor HP 1 6 Operation Control Control Panel with Remote Control Relative Humidity Control Adjustable Air Direction Control...

Page 4: ...g and check it is in good condition If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard DO NOT operate any product with a damaged cord or plug DO NOT use an extension cord with this appliance DO NOT run power cord under carpeting or cover with rugs or runners Arrange the cord away from areas where it may ...

Page 5: ...onsible for their safety DO NOT let children play with any appliance packaging or plastic bags Injury may result from such practice Children should be supervised to ensure that they do not play with the appliance If the unit is damaged or it malfunctions do not continue to operate it Place the unit on the floor only This product is not intended for use in wet or damp locations Never locate the pro...

Page 6: ...CONFIDENTIAL Website http www honeywellaircoolers com 6 Operations Control Panel For CL30XC Icons on LCD Control Panel For CHL30XC Icons on LED ...

Page 7: ...sol propellants from air SLEEP For CL30XC When sleep is selected airflow will randomly vary between High Medium and Low HEAT For CHL30XC Press the HEAT button to turn ON the heater You can vary the heater from LOW HEAT to HIGH HEAT Low and High HEAT is indicated on the control panel and it changes with the press of HEAT button When the heater is turned off by either depressing the HEAT button or P...

Page 8: ...t two new AAA dry cell batteries Care must be taken to insert the batteries according to the correct polarity markings shown inside the battery compartment Always point the remote control signal transmitter towards the unit when operating Make sure that the signal path is not obstructed Remove the batteries if the unit is not going to be used for an extended period of time Do not drop the remote c...

Page 9: ...d from the air Cleaning the Filter and Honeycomb The appliance is supplied with carbon filter honeycomb cooling media Always keep the Carbon filter clean You can wash the Carbon filter at least twice a year or whenever you feel necessary The carbon filter and honeycomb media are located inside the back panel Open the back panel by using a star screw driver to clean or replace the carbon filter or ...

Page 10: ...ge Honeycomb Cooling Media 2 1 1 Rear Panel Use screw driver to remove 3 galvanized screw with plate head ST3 5 10 between the top panel and rear panel and then remove the 9 galvanized screw with plate head ST3 5 10 between the left and right panel and rear panel Remove the rear panel 2 1 2 Honeycomb Cooling Media Remove the pressing piece Remove the honeycomb cooling media from the top side ...

Page 11: ... screw driver to remove 3 galvanized screw with plate head ST3 5 10 on the water pump box Remove the water pump box and remove the water tube Use screw driver to remove 2 galvanized screw with plate head ST3 5 10 of the wiring pressing piece C Use screw driver to remove 2 galvanized screw with plate head ST3 5 10 of the wiring pressing piece B 2 2 2 Water Pump Wiring Connection Remove the below 2 ...

Page 12: ...lvanized screw with plate head ST3 5 10 between the left right panel and top panel Use screw driver to remove 2 galvanized screw with plate head ST3 5 10 of the wiring pressing piece A Use screw driver to remove 4 galvanized screw with plate head ST3 5 10 of the PCB board to get the PCB board 2 3 2 Main PCB Board Wiring Connection Unplug the wiring connection Unplug the wiring connection 2 3 3 Wir...

Page 13: ... 9 galvanized screw with plate head ST3 5 15 to remove the blower housing Use hex nut spanner S 3 to remove retainer nut of the blower Use screw driver to remove 7 and 4 galvanized screw with plate head ST3 5 15 and ST3 5 10 to remove left right panel and blower housing Remove the wiring cap below picture shown Note connection is between capacitor and the motor Use screw driver to remove 8 galvani...

Page 14: ... www honeywellaircoolers com 14 3 TROUBLESHOOTING GUIDE 3 1 Outside Dimensions Width 458 mm 18 0 Depth 352 mm 13 9 Height 856 mm 33 7 3 2 Cooling System 1 Body 2 Fan Blower 3 Water Tank 4 Water Pump 5 Water Pipe 6 Cooling Media ...

Page 15: ...ise inside the product Noise of water pump when water not up to min water level Turn off the product Add water and then turn on the product again Motor or blower problem Turn off and unplug the product or change the main motor according to the procedure 2 4 Remote control not working Signal path is obstructed Clear signal path No battery or low battery in the remote control unit Check battery Must...

Page 16: ...CONFIDENTIAL Website http www honeywellaircoolers com 16 4 SCHEMATIC DIAGRAM 4 1 Wiring Diagram For CL30XC For CHL30XC ...

Page 17: ...n Motor 1 White High speed on main PCB 2 Yellow Medium speed on main PCB 3 Blue Low speed on main PCB 4 Black Neutral on main PCB 5 Red to capacitor by end closed connector 6 Brown to capacitor by end closed connector 7 Green Yellow Earth Ground Water Pump 1 Black on main PCB plug in type 2 White on main PCB plug in type Swing Motor 1 Yellow on main PCB 2 Yellow on main PCB ...

Page 18: ...CONFIDENTIAL Website http www honeywellaircoolers com 18 4 3 Circuit Diagram ...

Page 19: ...CONFIDENTIAL Website http www honeywellaircoolers com 19 4 4 Components Location For Main PCB Board ...

Page 20: ...CONFIDENTIAL Website http www honeywellaircoolers com 20 5 EXPLODED VIEW ...

Page 21: ...top cover screw base 3 20 ACP30A 02 02 ice compartment cover 1 21 ACP30A 21 16 PCB wiring assembly 1 22 ACP30A 02 03 00B IMD control panel 1 23 ACP30A 02 04 01 water flow regulator 1 24 ACP30A 02 04 02 water flow regulator knob 1 25 ACP30A 02 04 03 water flow regulator tube 2 26 ACP30A 03 01 left panel 1 27 ACP30A 03 02 latch 2 28 ACP30A 03 03 latch link 2 29 ACP30A 03 04 Long pin 2 30 ACP30A 03 0...

Page 22: ...1 00 Tank assembly 1 66 ACP30A 21 27 Wire tie 1 67 ACP30A 12 02 05 Tank plug 1 70 ACP30A 12 03 front caster 2 71 ACP30A 12 04 rear caster 2 72 ACP30A 13 01 RC front cover 1 73 ACP30A 13 02 RC back cover 1 74 ACP30A 13 05 RC battery cover 1 75 ACP30A 13 06 cathode 1 76 ACP30A 13 07 anode 1 77 ACP30A 13 08 Connector 1 78 ACP30A 13 09 AAA battery 2 79 ACP30A 55 05 Pump 1 80 ACP30A 55 03 Motor 1 81 AC...

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