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C7961E,F DYNAMIC SELF-CHECK ULTRAVIOLET FLAME DETECTOR

3

65-0267-09

Fig. 1.  Dimensions of C7961E in inches. (mm).

Fig. 2. Dimensions of C7961F in inches. (mm).

Accessories:

C7961E:

118367A Swivel Mount.

123539 Antivibration Mount.

122748 Quartz Viewing Window, rated for 50 psi 

(345 kPa).

124204 Quartz Focusing Lens, rated for 20 psi (138 kPa); 

increases the detector-sensed ultraviolet radiation.

120934 Mounting Flange, aluminum, with 3/4 inch NPT 

internal threads for attaching to sight pipe.

124198 Mounting Flange, aluminum, with 1 inch NPT inter-

nal threads for attaching to sight pipe.

INSTALLATION

When Installing this Product...

1.

Read these instructions carefully. Failure to follow them 

could damage the product or cause a hazardous condi-

tion.

2.

Check the ratings given in the instructions and on the 

product to make sure the product is suitable for your 

application.

3.

Installer must be a trained, experienced flame safeguard 

service technician.

4.

After installation is complete, check out product opera-

tion as provided in these instructions.

WARNING

Electrical shock hazard.

Can cause serious injury or death.

Disconnect power supply before beginning installation 

to prevent electrical shock and equipment damage. 

More than one disconnect may be involved.

NOTICE: Per industry standards, a conduit seal or a cable 

type that is sealed is required to be installed in a device 

that can result in flammable gas or flammable liquid flow 

through a conduit or cable to an electrical ignition source 

in the event of a seal leakage.

IMPORTANT

1. Do not connect these detectors to non-Honeywell 

manufactured controls (primaries, programmers, mul-

tiburner systems, and burner management systems). 

Unsafe conditions could result.

2. All wiring must be NEC Class 1 (line voltage).

3. Voltage and frequency of the power supply connected 

to this detector must agree with the values marked on 

the detector.

4. Sight the detector so it does not respond to ignition 

spark.

5. On multiburner installations, each detector must 

respond only to the flame of the burner it is supervis-

ing.

Proper flame detector installation is the basis of a safe and 

reliable flame safeguard installation. Refer also to the burner 

manufacturer instructions. Carefully follow all instructions for 

the best possible flame detection application.

Basic Requirements

The combustion flames of most carbon-based fuels emit 

sufficient ultraviolet radiation to enable the C7961 Solid State 

(Purple Peeper) Ultraviolet Flame Detector to prove the 

presence of a flame in a combustion chamber. The detector is 

mounted outside the combustion chamber with its mounting 

flange or union threaded to one end of a sight pipe inserted 

through the wall of the combustion chamber. The ultraviolet 

sensing tube in the flame detector sights the flame through the 

pipe.

When a flame is present, the C7961 senses the ultraviolet 

radiation emitted. The C7961 then produces a signal that is 

sent to the amplifier in the flame safeguard control. The 

amplified signal pulls the flame relay into the control to allow 

proper system operation.

Because it is necessary for the C7961 to actually see the 

flame, it is best to locate the detector as close to the flame as 

physical arrangement, temperature, and other restrictions 

permit. These restrictions are described in detail in the 

following paragraphs.

Determine Location

Before beginning the actual installation, determine the best 

location for mounting the detector. Carefully consider the 

factors discussed in this section before deciding on the 

location.

MOUNTING FLANGE

1/2–14 NPSM

LEADWIRES

FACEPLATE

3/4–14 NPT 

M24000B

3-3/4

(95)

7-7/32

(183)

5-1/8 (130)

3-7/16

(87)

5-1/4 (133)

1

1

2

2

                     C7961E1014, E1022 1 INCH NPT MODELS

C7961E1022, E1030 CONNECTOR MODELS.

M1963A

FACEPLATE

PIPE

UNION

  8

(203)

DIA.

1/2-14 NPT

LEADWIRES

9 (229)

  2

(51)

   5

(127)

1-11 1/2 NPT

2-1/16

   (52)

1-1/2

(38)

5/16-18 UNC-2B BY

7/16 (11) DEEP

MOUNTING HOLES (2)

2 (51)

1 (25)

3

(76)

Summary of Contents for C7961E

Page 1: ...Models available with Molex Woodhead 1R5006A20A120 Formerly Brad Harrison 41310 connector A swivel mount is available to facilitate flame sighting 40 F 40 C rated ultraviolet sensing tube Incorporates UV sensor tube checking feature used with R7851C Dynamic Self check Amplifiers High pressure 50 psi 345 kPa quartz viewing window magnifying lens and antivibration mount are available as accessories ...

Page 2: ...ets NEMA 4 enclosure requirements indoor outdoor pro tection rain tight dust tight hose directed water protec tion C7961F Explosion proof two piece violet cast aluminum Pressure Rating of Quartz Viewing Window C7961E 20 psi 138 kPa see Replacement Parts C7961F 100 psi 690 kPa Pressure Rating of Quartz Focusing Lens 20 psi 138 kPa see Accessories Mounting C7961E Mounting flange with 3 4 in NPT or 1...

Page 3: ...lues marked on the detector 4 Sight the detector so it does not respond to ignition spark 5 On multiburner installations each detector must respond only to the flame of the burner it is supervis ing Proper flame detector installation is the basis of a safe and reliable flame safeguard installation Refer also to the burner manufacturer instructions Carefully follow all instructions for the best pos...

Page 4: ...ge of the detector field of view If the temperature of the hot refractory causes the flame relay in the flame safeguard control to pull in re aim the sight pipe so the detector views a cooler area of the refractory Ignition spark is an intense source of ultraviolet radiation When installing the detector make sure it does not respond to ignition spark Single Burner Requirements The detector must ha...

Page 5: ...an installation locate each flame detector so that it has the best possible view of the first 30 percent closest to the burner nozzle the flame root it is supervising and the worst possible view of all other flames Fig 4 illustrates a critical detector application problem that requires flame discrimination Flame discrimination is accomplished for Detector A by repositioning it until the flame rela...

Page 6: ...the sight pipe and into the chamber The air pressure must be greater than the chamber pressure Swivel Mount To facilitate proper flame sighting use 118367A Swivel Mount ordered separately The swivel mount requires a reducer of the proper size to mount it onto the sight pipe It also requires a one inch close nipple for mounting to a C7961 with a one inch connector For 118367A Swivel Mount mounting ...

Page 7: ...ectrical ignition source in the event of a seal leakage 1 All wiring must comply with applicable local electrical codes ordinances and regulations Use NEC Class 1 wiring 2 Keep the flame signal leadwires as short as possible from the flame detector to the terminal strip or wiring subbase Capacitance increases with leadwire length reducing the signal strength The maximum permissible leadwire length...

Page 8: ...e when using direct spark ignition Also measure the flame signal at low and high firing rates and while modulating in between as applicable With the detector in its final position all required flame signals must be steady or stable and as specified in Table 1 If you cannot obtain the proper signal refer to the Troubleshooting section Pilot Turndown Test When the detector is used to prove a pilot f...

Page 9: ...satisfactorily completed TROUBLESHOOTING WARNING Electrical shock hazard Can cause serious injury or death Open the master switch to disconnect power before removing or installing the detector or its cover More than one disconnect may be involved Equipment Required A volt ohm meter with a minimum sensitivity of one megohm volt and a zero to five or ten Vdc scale is suggested When the Keyboard Disp...

Page 10: ... place to avoid losing them Fig 12 Replacing quartz viewing window or focusing lens Replacing Quartz Viewing Window or Focusing Lens C7961E Fig 12 IMPORTANT Use quartz window or lens Ordinary glass absorbs or filters out ultraviolet radiation 1 Open the master switch remove the detector from the sight pipe and remove the detector cover See appropri ate sections 2 Loosen the three screws holding th...

Page 11: ... to the faceplate and remove the flange Put the bolts in a safe place 3 Unscrew the retaining ring with its rubber O ring seal from the seal off flange 4 Tip the flange and let the viewing window fall into your hand 5 Insert either side of the new 122037 Quartz Viewing Window into the window aperture 6 Screw the retaining ring with O ring seal into the seal off flange and tighten securely 7 Clean ...

Page 12: ...DETECTOR Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2013 Honeywell International Inc 65 0267 09 JPG Rev 01 13 Printed in United States ...

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