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C7061M MINIATURE DYNAMIC SELF-CHECK ULTRAVIOLET FLAME DETECTOR

65-0304—05

6

Fig. 4. Typical mounting of C7061M.

Prepare Hole in Combustion 

Chamber Wall 

Cut or drill a hole of the proper diameter for the sight pipe in the 

wall of the combustion chamber at the selected location. Flare 

the hole to leave room for small adjustments of the sighting 

angle. The taper of the hole should be about 1 in. for every 3 in. 

(25 mm for every 76 mm) of wall thickness.

Mount Sight Pipe

Thread one end of the pipe to fit the 1 in. mounting nut, or 

required coupling. Cut the pipe to the desired length (as short 

as practical) and at an angle so it fits flush with the wall of the 

combustion chamber. Tack weld the pipe to the wall in a trial 

position. Do not weld the sight pipe permanently in place until 

after completing the Adjustments and Checkout.

NOTE:If you use 118367A Swivel Mount and you are positive 

about the location and sighting angle, you can permanently 

weld the pipe.

Install Fittings

In some cases, the sight pipe does not directly fit the C7061 

mounting nut. Also, it may be desirable or necessary to 

ventilate the sight pipe. You may also want to use a swivel 

mount or an antivibration mount. Each of these cases can 

require additional fittings.

Reducer

For sight pipes of larger diameter than the mounting nut, install 

a reducer as illustrated in Fig. 4. The reducer requires a close 

nipple with 1 in. NPT external threads:

Sight Pipe Ventilation

It may be necessary to ventilate the sight pipe to cool the 

detector or to clear a viewing path through UV radiation 

attenuating material.
For a negative pressure combustion chamber, drilling a few 

holes in the section of the sight pipe outside of the combustion 

chamber allows air at atmospheric pressure to flow through the 

sight pipe and into the chamber. A perforated pipe nipple 

between the sight pipe and the detector can also be used.

For a positive pressure combustion chamber, connect a supply 

of pressurized air from the burner blower to flow through the 

sight pipe and into the chamber. The air pressure must be 

greater than the chamber pressure (see Fig. 4).

Mount the Detector 

Mount the detector onto the sight pipe, reducer, or other fitting 

(see Fig. 4, 5, 6).

NOTE: The C7061 Self-Checking Flame Detectors incor-

porate a shutter mechanism and, therefore, 

require special consideration for mounting posi-

tions other than vertically sighting downward, as 

illustrated in Fig. 5 & 6.

The C7061 has an arrow indicator on the back of 

the cover to facilitate mounting (see Fig. 5). The 

arrow must be vertically aligned and pointing 

downward.

The C7061 must be mounted with the conduit 

opening located 90 degrees below the horizontal 

(see Fig. 5 & 6) pointing down.

While the C7061 may be mounted as much as 45 

degrees below the horizontal plane as shown in 

Fig. 5, this may increase the likelihood of soot 

buildup on the viewing window.

BURNER

PLATE

WELD

THIS PART

CONNECTION

NIPPLE (1B)

AIR

TEES

BLACK IRON SIGHT 

PIPE [USE 1-1/2 TO

3 INCHES (38 TO 

76 MM) DIAMETER].

REDUCING

SOCKET

FURNACE

WALL

TAPERED

MONITORING

HOLE

NOTE:    IF AIR PURGING IS NEEDED, ADD PERFORATED NIPPLE OR PIPE TEES TO

 SUPPLY 

VENTILATION.

M29116A

Summary of Contents for C7061M

Page 1: ...ing tube is field replaceable Threaded conduit fitting and color coded leadwires allow rapid electrical installation C7061M1016 uses Molex Woodhead 1R5006A20A120 formerly Brad Harrison Type 41310 connector Two flame detectors can be wired in parallel to reduce nuisance shutdowns in difficult flame sighting applications 4 F 20 C to 175 F 80 C ambient temperature Incorporates UV sensor tube checking...

Page 2: ... unit that delivers the necessary voltages to operate the tube and shutter Ambient Operating Temperature Ratings Outside the Case 4 F to 175 F 20 C to 80 C using part no 129464N UV Sensing Tube Storage Temperature Ratings 4 F to 158 F 20 C to 70 C Housing Violet plastic cover Housing protection is IP66 Similar to Nema 4 indoor outdoor protection rain tight dust tight hose directed water pro tectio...

Page 3: ...nditions could result 2 All wiring must be NEC Class 1 line voltage 3 The C7061 is powered from the Flame Safeguard unit that delivers the necessary voltages to operate the sensing tube and shutter 4 Sight the detector so it does not respond to ignition spark 5 On multiburner installations each detector must respond only to the flame of the burner it is supervising 6 Do not connect more than two C...

Page 4: ...field of view If the temperature of the hot refractory causes the flame relay in the flame safeguard control to pull in re aim the sight pipe so the detector views a cooler area of the refractory Ignition spark is an intense source of ultraviolet radiation When installing the detector make sure it does not respond to ignition spark by following the Ignition Spark Response Test listed on page 9 Sin...

Page 5: ...e defined as locating all flame detectors so that each detector responds only to the flame of the burner it is supervising In multiple burner systems not every detector can be positioned so its line of sight does not intercept flames from other burners For example this situation occurs in front fired boiler furnaces having more than one row of burners or in multilevel opposed fired furnaces where ...

Page 6: ...tilate the sight pipe to cool the detector or to clear a viewing path through UV radiation attenuating material For a negative pressure combustion chamber drilling a few holes in the section of the sight pipe outside of the combustion chamber allows air at atmospheric pressure to flow through the sight pipe and into the chamber A perforated pipe nipple between the sight pipe and the detector can a...

Page 7: ...on source in the event of a seal leakage or diaphragm failure 1 All wiring must comply with applicable local electrical codes ordinances and regulations Use NEC Class 1 wiring 2 Keep the flame signal leadwires as short as possible from the flame detector to the terminal strip or wiring subbase Capacitance increases with leadwire length reducing the signal strength The maximum permissible leadwire ...

Page 8: ...the sighting position of the detector for optimum flame signal It is suggested that a volt ohm meter with a minimum sensitivity of one megohm volt and a zero to five or ten Vdc scale be used for R7861 Amplifier flame signal measurements Measure the flame signal as illustrated in Fig 8 Be careful to make the proper connections of positive red meter lead to positive control jack and negative black m...

Page 9: ...iew Continue adjustments until the flame signal due to ignition spark is less than the flame signal values indicated in step 2 Response to other Ultraviolet Radiation Sources Some sources of artificial light produce small amounts of ultraviolet radiation Under certain conditions an ultraviolet detector responds as if it is sensing a flame Do not use an artificial light source to check the response...

Page 10: ...e the plug in amplifier Then recheck the flame signal 7 Replace the ultraviolet sensing tube see Service on page 10 Then recheck the flame signal 8 Remove detector from the sight pipe and sight it on a UV source and note the flame LED on the 7800 Series device 9 If you cannot yet obtain a meter reading replace the detector IMPORTANT At the completion of Troubleshooting be sure to perform the Adjus...

Page 11: ...f ultraviolet rays with an orifice ring or the like If there is too much ultraviolet radiation it can penetrate the tube unit even when the shutter is closed causing faulty operation Inspection and Adjustment After replacing the UV sensing tube perform a pilot turndown test an ignition spark response test and a safety shutoff test to verify proper functioning of the tube unit IMPORTANT Do not put ...

Page 12: ...AME DETECTOR Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2013 Honeywell International Inc 65 0304 05 M S Rev 07 13 Printed in United States ...

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