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60-2159—8

4

C645A-E PRESSURE SWITCHES

5
(127)

3-5/8
(92)

1-13/16
(46)

5/16
(7.9)

1
(25.4)

3/4
(19)

2-1/4
(57.1)

2-3/4
(69.8)

1-1/4
(31.7)

2-5/8
(66.7)

3/4
(19)

3
(76.2)

3-7/8
(98.4)

7-7/8 DIA. (200)

9/32 (7.1)
DIA. (2)

3/16 (4.8)
DIA.

1/8-27 INCH NPT

MANUAL
RESET 
LEVER

1

1

IMPORTANT: FOR MODELS WITH LOCKOUT, DO NOT OBSTRUCT MANUAL RESET LEVER.

M7563

1-1/8
(29)

MOUNTING BRACKET
(OPTIONAL)

1/4-18 INCH
NPT

Fig. 2. Dimensions of C645C in in. (mm).

INSTALLATION

When Installing this Product . . .

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Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous
condition.

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Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.

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Installer must be a trained, experienced service
technician.

���

After installation is complete, check out product
operation as provided in these instructions.

CAUTION

Disconnect power supply before beginning installation
to prevent electrical shock or equipment damage.

Mounting

The C645 has a hexagonal fitting with a 1/4 in. NPT tapping,
which is the high pressure connection in differential
applications. The bleed fitting is 1/8 in. NPT female tapped. In
differential pressure control applications using air, connect the
lower pressure to the bleed fitting (Fig. 3 and 4). In
applications using combustible gases, vent the bleed tapping
according to applicable standard code or jurisdictional
authority.

The C645A,B,D can be mounted in any position but are more
accurate when mounted horizontally. The C645C is mounted
with the diaphragm vertical and the bleed fitting at the bottom.

Summary of Contents for C645A-E

Page 1: ... optional in A and C models Removable zinc plated cover protects scaleplate and adjusting screw Lockout models have external manual reset lever Pipe tappings allow selection of positive pressure differential pressure or venting connections Optional switch position indicator available Models of C645A B available with cover window for setpoint visibility Buna N fiber reinforced material for increase...

Page 2: ... Locks out when pressure falls to setpoint minus differential can be reset manually after pressure rises to setpoint b Locks out when pressure rises to setpoint can be manually reset after pressure falls to setpoint minus differential c Without indicator on Auto Recycle with indicator on Lockout model d With surge orifice Switch Ratings Amperes Model 120 Vac 240 Vac C645A Full Load 7 4 3 7 C645B L...

Page 3: ...atories Inc Factory Mutual Approved Industrial Risk Insurers C645A D models with window in cover approvable for applications on burners over 5 million Btuh 5 thousand cfh input Optional Specifications 1 C645A with position indicator and manual reset 2 C645A operation to 1 5 in WC with position indicator and manual reset 3 C645B with position indicator and manual reset 4 C645C with position indicat...

Page 4: ...tion Installer must be a trained experienced service technician After installation is complete check out product operation as provided in these instructions CAUTION Disconnect power supply before beginning installation to prevent electrical shock or equipment damage Mounting The C645 has a hexagonal fitting with a 1 4 in NPT tapping which is the high pressure connection in differential application...

Page 5: ...nt damage All wiring must agree with applicable codes ordinances and regulations An opening is provided to accommodate rigid conduit or armored cable for line voltage operation Fig 3 and 4 Do not overload the switch contacts see Switch Ratings in Specifications section The switching schematic is shown in Fig 5 SET POINT ADJUSTMENT SCREW SCALE PLATE BLEED FITTING COVER SCREW OPENING FOR 1 2 INCH CO...

Page 6: ...8 a Nominal differential 1 in of water 0 2 kPa b Differential between 1 and 3 in of water 0 2 and 0 7 kPa c Maximum differential 3 in of water 0 7 kPa d Maximum differential 4 in of water 1 0 kPa e Maximum differential 5 7 in of water 1 4 kPa a Nominal differential 0 2 in of water 0 05 kPa b Differential between 0 2 and 0 8 in of water 0 05 and 1 2 kPa c Maximum differential 0 8 in of water 0 2 kP...

Page 7: ...hould break R W make R B when pressure drops to cutoff point Manual reset models lock out Remove obstruction Depress reset lever and allow system to operate through at least one complete cycle to make certain all components are functioning properly C645E1002 Distillate Fuel Oil Switch The C645E1002 is the same as the C645A1006 Gas Pressure Switch except the C645E1002 has a 0 125 in NPT main connec...

Page 8: ...e and Building Control Honeywell Inc 1985 Douglas Drive North Golden Valley Minnesota 55422 Home and Building Control Honeywell Limited Honeywell Limitée 35 Dynamic Drive Scarborough Ontario M1V 4Z9 60 2159 8 F P Rev 5 95 www honeywell com bbc ...

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