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C6097 · Edition 01.19

5

Application

1 .2 Application examples

1 .2 .1 Low gas pressure monitoring

For monitoring the minimum gas inlet pressure

1 .2 .2 Differential pressure monitoring

Differential pressure switch for monitoring air filters

1 .2 .3 Systems leak tightness check

Electronic safety shut-off valve SAV with leak tightness

check of downstream devices

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Summary of Contents for C6097

Page 1: ...tch C6097 Monitoring of gas and air pressures positive negative and differential pressures Switches with falling or rising pressure FM and UL certified With lock off and hand wheel with WC mbar scale EU certified pursuant to EN 1854 Hand wheel with mbar scale ...

Page 2: ...or 24 V DC AC or 110 230 V AC 11 3 6 Wiring 12 4 Project planning information 13 4 1 Installation 13 4 2 Ports 14 4 2 1 CE certified pressure switches 14 4 2 2 UL FM certified pressure switches 15 4 3 Resetting pressure switches with manual reset 16 5 Accessories 17 5 1 Fastening set with screws U shape bracket 17 5 2 Connecting set 17 5 3 Restrictor orifice 17 5 4 Standard socket set 18 5 5 Stand...

Page 3: ...tions if a set switching point is reached The switching point can be adjusted using a hand wheel The pressure switch monitors positive and negative gas pressures on various industrial gas and air appliances such as boiler fan monitoring and differential pressure monitoring in firing ventilation and air conditioning systems Pressure switch C6097A switches in the event of de creasing pressure C6097B...

Page 4: ... C6097A3079 C6097A3137 Hand wheel set to decreasing pressure C6097 switches with rising and falling pressure Gas air flue gas or biogas Air flue gas Screw terminals NPT conduit C6097A3012 C6097A3038 C6097A3095 C6097A3111 Hand wheel set to decreasing pressure C6097 switches with falling pressure and locks off Gas air flue gas or biogas Air flue gas Screw terminals and NPT conduit C6097B3002 C6097B3...

Page 5: ...ssure monitoring For monitoring the minimum gas inlet pressure 1 2 2 Differential pressure monitoring Differential pressure switch for monitoring air filters 1 2 3 Systems leak tightness check Electronic safety shut off valve SAV with leak tightness check of downstream devices ...

Page 6: ...hows an adequate and secured flow of air or the pressure switch PDS checks the flow of air via the differential pressure on the orifice If there is no air pressure supplied or if there is no differ ential pressure on the orifice the system will be blocked 1 2 5 Low and high gas pressure protection device PI KFM GDJ PI KFM C6097 Min Max AKT GFK VAS N VAS L PZL PZH If the pressure is either too low ...

Page 7: ...es sure safety switches Designed for applications pursu ant to NFPA 85 and NFPA 86 www approvalguide com 2 3 UL listed USA and Canada UL 353 Limit control Underwriters Laboratories www ul com Tools at the bottom of the page Online Certifications Directory 2 4 Overview of product approvals Type EU certified FM approved UL listed C6097A4110 C6097A4210 C6097A4310 C6097A4410 C6097A3004 C6097A3012 C609...

Page 8: ... plug Rp 1 4 Nozzle 0 8 mm M16 x 1 5 FM approved and UL listed pressure switches NC NO COM 1 2 NPT Conduit 1 4 Measurement point Micro switch Hand wheel Filter pad nozzle Pressure switches which lock off after switching can only be unlocked with a manual reset see page 16 Resetting pressure switches with manual reset 3 1 Vent limiter The flow on FM approved and UL listed pressure switches is limit...

Page 9: ...ment Negative pressure measurement is designed for exam ple for monitoring a suction pressure blower 4 3 1 2 Air flue gas The negative pressure is measured in the upper dia phragm chamber port 4 or 3 The lower diaphragm chamber is ventilated via port 1 or 2 3 4 Differential pressure measurement Differential pressure measurement is designed for safeguarding an air flow rate or for monitoring filter...

Page 10: ... Function 6 5 4 3 2 1 0 1 2 3 4 5 6 Increasing negative pressure Decreasing negative pressure Increasing pressure Decreasing pressure Do not connect port 4 or 3 to pipes carrying gas For further information see page 14 Ports ...

Page 11: ... pressure The contact switches from NC 1 to NO 2 On pressure switches that switch with falling pressure The contact switches from NO 2 to NC 1 3 5 1 Blue pilot lamp for 230 V AC or 110 120 V AC NC 1 COM 3 NO NO 2 N NO 2 NC 1 COM 3 L1 N NC 1 COM 3 NO NC 2 N NO 2 NC 1 COM 3 L1 N NC 1 COM 3 NO NO 2 N NO 2 NC 1 COM 3 L1 N NC 1 COM 3 NO NC 2 N NO 2 NC 1 COM 3 L1 N 3 5 2 Red green pilot LED for 24 V DC ...

Page 12: ... the case of low switching capacities such as 24 V 8 mA for example we recommend using an RC module 22 Ω 1 μF in air containing silicone or oil NO C 1 µF R 22 Ω 2 NC 1 COM 3 In the case of high humidity or aggressive gas compo nents H2S we recommend using a pressure switch with gold contact due to its higher resistance to corro sion Closed circuit current monitoring is recommend ed under difficult...

Page 13: ...ing of elastomer materials and reduces the service life please contact manufacturer Ozone concentrations exceeding 200 µg m3 or gases containing more than 0 1 by vol H2S accelerate the ageing of elastomer materials and reduce the service life Vapours containing silicone can adversely affect the functioning of electrical contacts When using silicone tubes only use silicone tubes which have been suf...

Page 14: ... the port which is best protected from water and dirt be left open Differential pressure Connect Seal for the higher absolute pressure for the lower absolute pressure C6097 1 or 2 3 or 4 Seal ports that are not in use Ports 3 and 4 are connected to the micro switch cham ber Pipes carrying gas must not be connected to port 3 or 4 The port that is best protected against soiling dust hu midity is to ...

Page 15: ...olute pressure for the lower absolute pressure C6097 1 4 Port 4 is connected to the micro switch chamber For this reason pipes carrying gas must not be con nected to port 4 If necessary port 4 1 8 NPT can be used to connect the venting line A filter pad at port 4 protects the electrical contacts in the pressure switch from dirt particles in the surround ing air or in the medium 4 IP65 If port 4 is...

Page 16: ...ching point plus the pressure differential between the switching pressure and possible reset C6097B3002 C6097B3028 C6097B3051 lock off if the pressure rises to the set switching point For resetting the pressure must have dropped to at least the set switching point minus the pressure differential between the switching pressure and possible reset For details of the pressure differential between the ...

Page 17: ... 4 Order No 32003042 003 U 5 2 Connecting set For monitoring a minimum and maximum inlet pres sure with two pressure switches attached to one an other Order No 32003043 003 U 2 1 2 x 1 x 2 2 1 3 4 5 3 Restrictor orifice For CE certified pressure switches R Rp In the case of high pressure fluctuations we recom mend using a restrictor orifice contains non ferrous metals Hole diameter Ø 0 2 mm Order ...

Page 18: ...tandard coupler plug For CE certified pressure switches Order No 32003055 003 U For FM UL certified pressure switches Order No 32003056 003 U 5 6 Pilot lamp set red or blue Pilot lamp red 110 120 V AC I 1 2 mA Order No 32003044 003 U 230 V AC I 0 6 mA Order No 32003046 003 U Pilot lamp blue 110 120 V AC I 1 2 mA Order No 32003045 003 U 230 V AC I 0 6 mA Order No 32003047 003 U 2 1 3 4 ...

Page 19: ...ssories 5 7 LED set red green 24 V DC I 16 mA 24 V AC I 8 mA Order No 32003048 003 U 110 230 V AC Order No 32003049 003 U 2 1 3 4 5 8 Cover for auto reset Order No 32003040 003 U 5 9 Cover for manual reset Order No 32003041 003 U ...

Page 20: ...otection cover is made of 1 mm 0 04 thick stainless steel Installation position vertical with the cable gland point ing downwards B A C D E F 2 M4 x 16 screws with 2 cap nuts The enclosed filter pad is designed to protect the open port from the ingress of dirt or insects Scope of delivery A 2 x covers 100 x 100 x 100 mm B 2 x M4 x 16 screws C 4 x nuts D 2 x washers E 2 x cap nuts F 1 x filter pad ...

Page 21: ...e ageing of the elastomer materials and reduces the service life please contact manufacturer The set switching point may palpably change in media and ambient temperatures below 22 F 30 C Recommended tightening torque Component Tightening torque Ncm Cover screws 65 M16 x 1 5 cable gland 50 NPT conduit 170 15 lb Rp pipe connection aluminium 250 Rp NPT gas connection 1300 Rp air connection switch hou...

Page 22: ...1 CE certified pressure switches Type Adjusting range mbar Mean switching differential at min and max setting mbar Max inlet pressure pmax withstand pressure mbar Difference between switching pressure and possible reset mbar Deviation from the switching point during testing pursuant to EN 1854 Gas pressure switch Air pressure switch C6097A4110 1 10 0 25 0 4 500 15 15 C6097A4210 2 5 50 0 8 1 5 500 ...

Page 23: ...1 4 C6097A3053 1 20 2 5 50 0 3 0 6 0 75 1 5 8 5 600 7 480 No Air gas 1 4 C6097A3079 12 60 30 150 1 2 2 3 5 8 5 600 7 480 No Air gas 1 4 C6097A3095 0 4 4 1 10 8 5 600 7 480 Yes 0 16 0 4 0 4 1 Air gas 1 4 C6097A3111 40 200 100 500 8 5 600 7 480 Yes 2 7 2 5 18 Air gas 1 4 C6097A3137 40 200 100 500 3 2 6 8 8 17 8 5 600 7 480 No Air gas 1 4 C6097B3002 12 60 30 150 8 5 600 7 480 Yes 0 8 4 8 2 12 Air gas...

Page 24: ...s 6 5 1 EU certified pressure switches ø 4 2 ø 0 17 4 x ø 3 61 ø 0 14 13 0 51 17 0 7 30 5 1 2 64 2 52 10 5 0 41 28 5 1 12 2 5 0 1 76 3 50 2 36 1 42 13 1 0 52 70 2 76 43 1 7 30 1 2 Rp 1 8 Rp 1 8 Rp M16 x 1 5 1 Holes 10 mm 0 4 deep for self tapping screws ...

Page 25: ...ata 6 5 2 UL FM certified pressure switches 11 0 43 ø 4 2 ø 0 17 4 x ø 3 61 ø 0 14 13 0 51 64 2 52 10 5 0 41 76 3 50 2 36 1 42 13 1 0 52 70 2 76 43 1 7 30 1 2 1 8 NPT NPT NPT Conduit 18 0 7 1 Holes 10 mm 0 4 deep for self tapping screws ...

Page 26: ...C6097 Edition 01 19 26 Maintenance cycles 6 6 Converting units See www adlatus org 7 Maintenance cycles At least once per annum at least twice per annum for biogas ...

Page 27: ...functions Technical department Sales No answer Remarks The Honeywell Thermal Solutions family of products includes Honeywell Combustion Safety Eclipse Exothermics Hauck Kromschröder and Maxon To learn more about our products visit ThermalSolutions honeywell com or contact your Honeywell Sales Engineer Honeywell Process Solutions Honeywell Thermal Solutions HTS Elster GmbH Strotheweg 1 49504 Lotte ...

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